Abstract: Thermoplastic vulcanizate (TPV) compositions containing metallocene-based multimodal copolymer rubber and processes for making same. A TPV composition can include: (a) a multimodal copolymer rubber containing ethylene derived units, greater than 50 wt % and less than 100 wt % of a major polymer fraction having a Mooney viscosity of about 15 ML(1+4@125° C. to about 120 ML(1+4@125° C.), greater than 0 wt % and less than 50 wt % of a minor polymer fraction having a Mooney viscosity of about 120 ML(1+4@125° C.) to about 1,500 ML(1+4@125° C.), an average molecular weight distribution (Mw/Mn) of about 2.0 to about 4.5, an average branching index of about 0.7 and to about 1.0, and less than 10 parts by weight oil per 100 parts by weight of the multimodal copolymer rubber; (b) at least one other oil; (c) at least one thermoplastic polymer; and (d) a curing system comprising at least one curative material and at least one curing agent.

Abstract: A dynamically vulcanized alloy containing an elastomer and a thermoplastic resin is prepared by a process wherein supercritical fluid is injected into the thermoplastic elastomeric material as the material is mixed in an extruder. The material is mixed under conditions such that the thermoplastic elastomeric material is dynamically vulcanized wherein the elastomer forms a discontinuous dispersed of small particles in a continuous phase of the thermoplastic resin. The DVA material may then be directly formed into film or sheets by the use of at least one set of rolls located adjacent to the extruder outlet.

Abstract: A dynamically vulcanized alloy containing an elastomer and a thermoplastic resin is prepared by a process wherein supercritical fluid is injected into the thermoplastic elastomeric material as the material is mixed in an extruder. The material is mixed under conditions such that the thermoplastic elastomeric material is dynamically vulcanized wherein the elastomer forms a discontinuous dispersed of small particles in a continuous phase of the thermoplastic resin. The DVA material may then be directly formed into film or sheets by the use of at least one set of rolls located adjacent to the extruder outlet.