Abstract: A chromium-containing coated cemented tungsten carbide cutting insert that has a substrate and a coating. The substrate comprises between about 5.7 and about 6.4 weight percent cobalt, between about 0.2 and about 0.8 weight percent chromium and the balance tungsten and carbon, and a coercive force of about 195 to 245 oersteds.

Abstract: A chromium-containing coated cemented tungsten carbide cutting insert that has a substrate and a coating. The substrate comprises between about 10.4 and about 12.7 weight percent cobalt, between about 0.2 and about 1.2 weight percent chromium.

Abstract: A coated cutting tool that has a rake face and a flank face with a cutting edge at the juncture of the rake and flanks faces, a substrate, and a coating bonded to the substrate. The coating has a coating scheme that includes a layer of a Group IVB metal-aluminum alloy applied by physical vapor deposition, and a layer of alumina applied by physical vapor deposition to the layer of the Group IVB metal-aluminum alloy.

Abstract: A process for physical vapor deposition of a refractory coating such as titanium nitride on a nonconductive substrate such as a ceramic substrate and the coated substrate produced thereby. The nonconductive substrate is coated by cleaning the nonconductive substrate surfaces and then depositing a first layer of a refractory metal such as titanium metal on the nonconductive substrate by physical vapor deposition. A second layer of a refractory compound such as titanium nitride is then deposited on the first layer by physical vapor deposition to produce a coated nonconductive substrate having enhanced coating adhesion.

Abstract: Provided is a coated cutting tool having a coating and a substrate. The coating includes at least one CVD layer which may have a residual tensile stress and at least one layer having a high residual compressive stress. The outermost layer of the coating is preferably the one containing residual compressive stresses. The substrate is a composite having hard refractory grains.

Abstract: Provided is a coated cutting tool having a coating and a substrate. The coating includes at least one chemical vapor deposited (CVD) layer and at least one physical vapor deposited (PVD) layer. The outermost layer of the coating is a PVD layer, containing residual compressive stresses. The substrate is a composite having hard refractory grains bonded together by a binder material.

Abstract: Provided is a coated cutting tool having a coating and a substrate. The coating includes at least one CVD layer which may have a residual tensile stress and at least one layer having a high residual compressive stress. The outermost layer of the coating is preferably the one containing residual compressive stresses. The substrate is a composite having hard refractory grains. The cutting tool has been found to be particularly useful in the machining of titanium alloys and superalloys.

Abstract: Provided is a coated cutting tool having a binder enriched substrate. The coating includes at least one CVD layer which may be in a state of residual tensile stress and at least one layer in a state of residual compressive stress.

Abstract: A process for physical vapor deposition of a refractory coating such as titanium nitride on a nonconductive substrate such as a ceramic substrate and the coated substrate produced thereby. The nonconductive substrate is coated by cleaning the nonconductive substrate surfaces and then depositing a first layer of a refractory metal such as titanium metal on the nonconductive substrate by physical vapor deposition. A second layer of a refractory compound such as titanium nitride is then deposited on the first layer by physical vapor deposition to produce a coated nonconductive substrate having enhanced coating adhesion.

Abstract: Provided is a coated cutting tool having a binder enriched substrate. The coating includes at least one chemical vapor deposited (CVD) layer and at least one physical vapor deposited (PVD) layer. The PVD layer contains residual compressive stresses.

Abstract: Provided is a coated cutting tool having a coating and a substrate. The coating includes at least one CVD layer which may have a residual tensile stress and at least one layer having a high residual compressive stress. The outermost layer of the coating is preferably the one containing residual compressive stresses. The substrate is a composite having hard refractory grains.

Abstract: Provided is a coated cutting tool having a coating and a substrate. The coating includes at least one chemical vapor deposited (CVD) layer and at least one physical vapor deposited (PVD) layer. The outermost layer of the coating is a PVD layer, containing residual compressive stresses. The substrate is a composite having hard refractory grains bonded together by a binder material.

Abstract: A flexible mounting for thermocouples for vacuum electric furnaces is described, which is particularly suitable for furnaces for nitrided or carburized case formation to avoid line of sight metallic deposition on the mounting from sputtering in the furnace and which could result in shorting, spaced shields being provided on the thermocouple mounting for this purpose.

Abstract: A work support for vacuum electric furnaces is provided for furnaces in which work pieces to be processed are placed inside a vacuum electric furnace chamber which is evacuated with a mechanical pump and then backfilled with a partial pressure of gas containing nitrogen, such as nitrogen or ammonia, or a hydrocarbon such as methane, or mixtures thereof. The work pieces to be processed are electrically connected to the negative (cathode) terminal of a D.C. power supply, and insulated from the chamber wall which is connected to positive terminal of the D.C. power supply and to ground for safety. The power supply is energized and a portion of the gas is ionized. The work pieces are heated to temperatures of approximately 650.degree. to 1100.degree. F. for ion-nitriding or to temperatures of approximately 1650.degree. to 1900.degree. F. for ion carburizing. The heating is effected at least in part by the ion activity but auxiliary heating elements may be used if desired.

Abstract: A fixedly mounted thermocouple for vacuum electric furnaces is described, which is particularly suitable for furnaces for nitrided or carburized case formation and which is particularly suited to avoid line of sight metallic deposition on the mounting from sputtering in the furnace and which could result in shorting, spaced shields being provided on the thermocouple mounting for this purpose.

Abstract: A process and apparatus for case hardening of ferrous metal work pieces is described in which the work pieces to be processed are placed inside a metal vacuum chamber which is evacuated with a mechanical pump and then backfilled with a partial pressure of a gas containing nitrogen, such as nitrogen or ammonia, or a hydrocarbon such as methane, or mixtures thereof. The work pieces to be processed are electrically connected to the negative (cathode) terminal of a D.C. power supply, the positive terminal being connected to the chamber wall and to ground. The power supply is energized and some of the gas is converted to ions. The work pieces are heated to temperatures of approximately 650.degree. to 1100.degree. F for ionitriding or to temperatures of approximately 1650.degree. to 1900.degree. for ion carburizing. The heating is effected at least in part by the ion activity.