Patents by Inventor Prerna Sonthalia Goradia

Prerna Sonthalia Goradia has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11931855
    Abstract: Embodiments of the present disclosure generally relate to planarization of surfaces on substrates and on layers formed on substrates. More specifically, embodiments of the present disclosure relate to planarization of surfaces on substrates for advanced packaging applications, such as surfaces of polymeric material layers. In one implementation, the method includes mechanically grinding a substrate surface against a polishing surface in the presence of a grinding slurry during a first polishing process to remove a portion of a material formed on the substrate; and then chemically mechanically polishing the substrate surface against the polishing surface in the presence of a polishing slurry during a second polishing process to reduce any roughness or unevenness caused by the first polishing process.
    Type: Grant
    Filed: May 28, 2020
    Date of Patent: March 19, 2024
    Assignee: Applied Materials, Inc.
    Inventors: Han-Wen Chen, Steven Verhaverbeke, Tapash Chakraborty, Prayudi Lianto, Prerna Sonthalia Goradia, Giback Park, Chintan Buch, Pin Gian Gan, Alex Hung
  • Patent number: 11926903
    Abstract: Methods for etching alkali metal compounds are disclosed. Some embodiments of the disclosure expose an alkali metal compound to an alcohol to form a volatile metal alkoxide. Some embodiments of the disclosure expose an alkali metal compound to a ?-diketone to form a volatile alkali metal ?-diketonate compound. Some embodiments of the disclosure are performed in-situ after a deposition process. Some embodiments of the disclosure provide methods which selectively etch alkali metal compounds.
    Type: Grant
    Filed: June 9, 2022
    Date of Patent: March 12, 2024
    Assignee: Applied Materials, Inc.
    Inventors: Nitin Deepak, Tapash Chakraborty, Prerna Sonthalia Goradia, Visweswaren Sivaramakrishnan, Nilesh Chimanrao Bagul, Bahubali S. Upadhye
  • Patent number: 11739429
    Abstract: Methods for refurbishing aerospace components by removing corrosion and depositing protective coatings are provided herein. In one or more embodiments, a method of refurbishing an aerospace component includes exposing the aerospace component containing corrosion to an aqueous cleaning solution. The aerospace component contains a nickel superalloy, an aluminide layer disposed on the nickel superalloy, and an aluminum oxide layer disposed on the aluminide layer. The method includes removing the corrosion from a portion of the aluminum oxide layer with the aqueous cleaning solution to reveal the aluminum oxide layer, then exposing the aluminum oxide layer to a post-rinse, and forming a protective coating on the aluminum oxide layer.
    Type: Grant
    Filed: June 4, 2021
    Date of Patent: August 29, 2023
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Abhishek Mandal, Nitin Deepak, Neha Gupta, Prerna Sonthalia Goradia, Ankur Kadam, Kenichi Ohno, David Alexander Britz, Lance A. Scudder
  • Patent number: 11702744
    Abstract: Methods of forming a metal oxyfluoride films are provided. A substrate is placed in an atomic layer deposition (ALD) chamber having a processing region. Flows of zirconium-containing gas, a zirconium precursor gas, for example, Tris(dimethylamino)cyclopentadienyl zirconium, an oxygen-containing gas, a fluorine containing gas, and an yttrium precursor, for example, tris(butylcyclopentadienyl)yttrium gas are delivered to the processing region, where a metal oxyfluoride film such as an yttrium zirconium oxyfluoride film, is formed.
    Type: Grant
    Filed: February 16, 2022
    Date of Patent: July 18, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Nitin Deepak, Gayatri Natu, Albert Barrett Hicks, III, Prerna Sonthalia Goradia, Jennifer Y. Sun
  • Publication number: 20220396732
    Abstract: Methods for etching alkali metal compounds are disclosed. Some embodiments of the disclosure expose an alkali metal compound to an alcohol to form a volatile metal alkoxide. Some embodiments of the disclosure expose an alkali metal compound to a ?-diketone to form a volatile alkali metal ?-diketonate compound. Some embodiments of the disclosure are performed in-situ after a deposition process. Some embodiments of the disclosure provide methods which selectively etch alkali metal compounds.
    Type: Application
    Filed: June 9, 2022
    Publication date: December 15, 2022
    Applicant: Applied Materials, Inc.
    Inventors: Nitin Deepak, Tapash Chakraborty, Prerna Sonthalia Goradia, Visweswaren Sivaramakrishnan, Nilesh Chimanrao Bagul, Bahubali S. Upadhye
  • Publication number: 20220392810
    Abstract: The enclosed disclosure relates to a method and apparatus for depositing functionalized nanoparticles within a semiconductor structure in order to create a nano-layer capable of enhancing imaging and contrast, The semiconductor structure can include any type of VNAND structure or 3D structure, The nanoparticles are formed in high-aspect ratio trenches of the structure and form a nano-layer. The functionalized nanoparticles comprise synthesized nanoparticles as well as organic molecules. The organic molecules are chosen to selectively bind to certain nanoparticles and surface materials.
    Type: Application
    Filed: December 8, 2020
    Publication date: December 8, 2022
    Inventors: Geetika BAJAJ, Prerna Sonthalia GORADIA, Robert J. VISSER
  • Publication number: 20220277936
    Abstract: The present disclosure relates to protective multilayer coatings for processing clumbers and processing clumber components. In one embodiment, a multilayer protean e coating includes a metal nitride layer and an oxide layer disposed thereon. In one embodiment, the multilayer protective coating further includes an oxynitride interlayer and/or an oxy fluoride layer. The multilayer protective coating may be formed on a metal alloy or ceramic substrate, such as a processing clumber or a processing clumber component used in tire field of electronic device manufacturing, e.g., semiconductor device manufacturing. In one embodiment, the metal nitride layer and the oxide layer are deposited on the substrate by atomic layer deposition.
    Type: Application
    Filed: June 22, 2020
    Publication date: September 1, 2022
    Inventors: Geetika BAJAJ, Yogita PAREEK, Darshan THAKARE, Prerna Sonthalia GORADIA, Ankur KADAM, Kevin A. PAPKE
  • Publication number: 20220267904
    Abstract: Methods of depositing a metal film by exposing a substrate surface to a halide precursor and an organosilane reactant are described. The halide precursor comprises a compound of general formula (I): MQzRm, wherein M is a metal, Q is a halogen selected from Cl, Br, F or I, z is from 1 to 6, R is selected from alkyl, CO, and cyclopentadienyl, and m is from 0 to 6. The aluminum reactant comprises a compound of general formula (II) or general formula (III): wherein R1, R2, R3, R4, R5, R6, R7, R8, Ra, Rb, Rc, Rd, Re, and Rf are independently selected from hydrogen (H), substituted alkyl or unsubstituted alkyl; and X, Y, X?, and Y? are independently selected from nitrogen (N) and carbon (C).
    Type: Application
    Filed: May 3, 2022
    Publication date: August 25, 2022
    Applicant: Applied Materials, Inc.
    Inventors: Geetika Bajaj, Darshan Thakare, Prerna Sonthalia Goradia, Robert Jan Visser, Yixiong Yang, Jacqueline S. Wrench, Srinivas Gandikota
  • Publication number: 20220270870
    Abstract: A processing method comprises positioning a substrate in a processing chamber and setting a temperature of the substrate to a range of 50° C. to 500° C.; conducting an atomic layer deposition (ALD) cycle on the substrate; and repeating the ALD cycle to form a silicon oxide film. The ALD cycle comprises: exposing the substrate to an aminosilane precursor in the processing chamber by pulsing a flow of the aminosilane precursor; purging the processing chamber of the aminosilane precursor; exposing the substrate to an oxidizing agent by pulsing a flow of the oxidizing agent for a duration in a range of greater than or equal to 100 milliseconds to less than or equal to 3 seconds; and purging the processing chamber of the oxidizing agent.
    Type: Application
    Filed: February 9, 2022
    Publication date: August 25, 2022
    Applicant: Applied Materials, Inc.
    Inventors: Geetika Bajaj, Prerna Sonthalia Goradia, Seshadri Ganguli, Srinivas Gandikota, Robert Jan Visser, Suraj Rengarajan
  • Patent number: 11424134
    Abstract: The present disclosure generally relates to methods for selectively etching copper, cobalt, and/or aluminum layers on a substrate semiconductor manufacturing applications. A substrate comprising one or more copper layers, cobalt layers, or aluminum layers is transferred to a processing chamber. The surface of the copper, cobalt, or aluminum layer is oxidized. The oxidized copper, cobalt, or aluminum surface is then exposed to hexafluoroacetylacetonate vapor. The hexafluoroacetylacetonate vapor reacts with the oxidized copper, cobalt, or aluminum surface to form a volatile compound, which is then pumped out of the chamber. The reaction of the oxidized copper, cobalt, or aluminum surface with the hexafluoroacetylacetonate vapor selectively atomic layer etches the copper, cobalt, or aluminum surface.
    Type: Grant
    Filed: August 27, 2020
    Date of Patent: August 23, 2022
    Assignee: Applied Materials, Inc.
    Inventors: Nitin Deepak, Prerna Sonthalia Goradia
  • Publication number: 20220259735
    Abstract: Methods of forming a metal oxyfluoride films are provided. A substrate is placed in an atomic layer deposition (ALD) chamber having a processing region. Flows of zirconium-containing gas, a zirconium precursor gas, for example, Tris(dimethylamino)cyclopentadienyl zirconium, an oxygen-containing gas, a fluorine containing gas, and an yttrium precursor, for example, tris(butylcyclopentadienyl)yttrium gas are delivered to the processing region, where a metal oxyfluoride film such as an yttrium zirconium oxyfluoride film, is formed.
    Type: Application
    Filed: February 16, 2022
    Publication date: August 18, 2022
    Applicant: Applied Materials, Inc.
    Inventors: Nitin Deepak, Gayatri Natu, Albert Barrett Hicks, III, Prerna Sonthalia Goradia, Jennifer Y. Sun
  • Patent number: 11390947
    Abstract: A method of forming a fluorinated metal film is provided. The method includes positioning an object in an atomic layer deposition (ALD) chamber having a processing region, depositing a metal-oxide containing layer on an object using an atomic layer deposition (ALD) process, depositing a metal-fluorine layer on the metal-oxide containing layer using an activated fluorination process, and repeating the depositing the metal-oxide containing layer and the depositing the metal-oxide containing layer until a fluorinated metal film with a predetermined film thickness is formed. The activated fluorination process includes introducing a first flow of a fluorine precursor (FP) to the processing region. The FP includes at least one organofluorine reagent or at least one fluorinated gas.
    Type: Grant
    Filed: February 25, 2020
    Date of Patent: July 19, 2022
    Assignee: Applied Materials, Inc.
    Inventors: Nitin Deepak, Suresh Chand Seth, Prerna Sonthalia Goradia, Geetika Bajaj, Darshan Thakare, Jennifer Y. Sun, Gayatri Natu
  • Publication number: 20220162747
    Abstract: Exemplary methods of removing lithium-containing deposits may include heating a surface of a lithium-containing deposit. The surface may include oxygen or nitrogen, and the lithium-containing deposit may be disposed on a surface of a processing chamber. The methods may include contacting the surface of the lithium-containing deposit with a hydrogen-containing precursor. The contacting may hydrogenate the surface of the lithium-containing deposit. The methods may include contacting the lithium-containing deposit with a nitrogen-containing precursor to form volatile byproducts. The methods may include exhausting the volatile byproducts of the lithium-containing deposit from the processing chamber.
    Type: Application
    Filed: November 18, 2021
    Publication date: May 26, 2022
    Applicant: Applied Materials, Inc.
    Inventors: Tapash Chakraborty, Nitin Deepak, Prerna Sonthalia Goradia, Bahubali S. Upadhye, Nilesh Chimanrao Bagul, Subramanya P. Herle, Visweswaren Sivaramakrishnan
  • Publication number: 20220130663
    Abstract: Embodiments of the disclosure relate to methods of selectively depositing organic and hybrid organic/inorganic layers. More particularly, embodiments of the disclosure are directed to methods of modifying hydroxyl terminated surfaces for selective deposition of molecular layer organic and hybrid organic/inorganic films. Additional embodiments of the disclosure relate to cyclic compounds for use in molecular layer deposition processes.
    Type: Application
    Filed: December 27, 2021
    Publication date: April 28, 2022
    Applicant: Applied Materials, Inc.
    Inventors: Tapash Chakraborty, Robert Jan Visser, Prerna Sonthalia Goradia
  • Publication number: 20220081763
    Abstract: Embodiments of the present disclosure generally relate to protective coatings on turbocharger components, such as turbine wheels and compressor wheels, and other rotary equipment components and methods for depositing the protective coatings on such components. In one or more embodiments, a coated turbocharger component is provided and includes a metallic substrate containing a nickel-based alloy or superalloy, a cobalt-based alloy or superalloy, a stainless steel, or a titanium-aluminum alloy and a protective coating disposed on the metallic substrate. The protective coating contains an aluminum oxide having a purity of greater than 99 atomic percent (at %). In some examples, the metallic substrate is a turbine wheel, a compressor wheel, an impeller, a fan blade, a disk, a heat shield, a pulley, or a shaft.
    Type: Application
    Filed: September 16, 2021
    Publication date: March 17, 2022
    Inventors: Nitin DEEPAK, Sarin Sundar JAINNAGAR KUPPUSWAMY, Sankalp PATIL, Sukti CHATTERJEE, David Masayuki ISHIKAWA, Prerna Sonthalia GORADIA, David Alexander BRITZ, Lance A. SCUDDER
  • Publication number: 20220064474
    Abstract: Embodiments described herein relate to flat optical devices and encapsulation materials for flat optical devices. One or more embodiments include a substrate having a first arrangement of a first plurality of pillars formed thereon. The first arrangement of the first plurality of pillars includes pillars having a height h and a lateral distance d. The first arrangement of the first plurality of pillars includes a gap g corresponding to a distance between adjacent pillars of the first plurality of pillars. An aspect ratio of the gap g to the height h is between about 1:1 and about 1:20. A first adhesion-promoting material is disposed over the first arrangement of the first plurality of pillars. A first encapsulation layer is disposed over the first adhesion-promoting material. The first encapsulation layer fills the gap g between adjacent pillars of the first plurality of pillars. The first encapsulation layer includes a fluoropolymer.
    Type: Application
    Filed: August 27, 2020
    Publication date: March 3, 2022
    Inventors: Srobona SEN, Tapashree Roy, Prerna Sonthalia Goradia, Robert Jan Visser
  • Publication number: 20220046927
    Abstract: Disclosed are efficient anti-viral compositions for application to surfaces, or within bulk materials, in order to effectively prevent the spread of the SARS-CoV-2 virus and other viruses or microbes. The disclosed silver-containing composition is particularly effective for its anti-viral properties due to a controlled release of silver ions over time. Some variations provide a disinfectant composition comprising: a silver-containing compound; a polymer; a reducing agent; and optionally, a wetting agent. Certain embodiments provide a disinfectant composition comprising: silver nitrate; a polymer; a reducing agent; optionally, a wetting agent; optionally, a binding agent; and water as solvent. The disinfectant composition may be in solution, gel, spray, foam, dry, or other form, for application to a substrate surface or impregnation into an object.
    Type: Application
    Filed: August 13, 2021
    Publication date: February 17, 2022
    Inventors: Tom Johnson, Amyn Nanjee, Prerna Sonthalia Goradia
  • Publication number: 20220050051
    Abstract: Embodiments of the present disclosure generally relate to methods for detecting end-points of cleaning processes for aerospace components containing corrosion. The method includes exposing the aerospace component to a first solvent, exposing the aerospace component to a first water rinse, and analyzing a first aliquot of the first water rinse by absorbance spectroscopy to determine an intermediate solute concentration in the first aliquot, where the intermediate solute concentration is greater than a reference solute concentration.
    Type: Application
    Filed: August 12, 2021
    Publication date: February 17, 2022
    Inventors: Abhishek MANDAL, Lance A. SCUDDER, David Alexander BRITZ, Kenichi OHNO, Nitin DEEPAK, Prerna Sonthalia GORADIA, Ankur KADAM
  • Publication number: 20220002883
    Abstract: Embodiments of the present disclosure generally relate to methods for refurbishing aerospace components by removing corrosion and depositing protective coatings. In one or more embodiments, a method of refurbishing an aerospace component includes exposing the aerospace component containing corrosion to an aqueous cleaning solution. The aerospace component contains a nickel superalloy, an aluminide layer disposed on the nickel superalloy, and an aluminum oxide layer disposed on the aluminide layer. The method includes removing the corrosion from a portion of the aluminum oxide layer with the aqueous cleaning solution to reveal the aluminum oxide layer, then exposing the aluminum oxide layer to a post-rinse, and forming a protective coating on the aluminum oxide layer.
    Type: Application
    Filed: June 4, 2021
    Publication date: January 6, 2022
    Inventors: Abhishek MANDAL, Nitin DEEPAK, Neha GUPTA, Prerna Sonthalia GORADIA, Ankur KADAM, Kenichi OHNO, David Alexander BRITZ, Lance A. SCUDDER
  • Publication number: 20210381386
    Abstract: Embodiments of the present disclosure generally relate to oxide layer compositions for turbine engine components and methods for depositing the oxide layer compositions. In one or more embodiments, a turbine engine component includes a superalloy substrate and a bond coat disposed over the superalloy substrate. The turbine engine component includes an oxide layer disposed over the bond coat, where the oxide layer includes aluminum oxide and a metal dopant. The turbine engine component includes a thermal barrier coating disposed over the oxide layer.
    Type: Application
    Filed: June 9, 2020
    Publication date: December 9, 2021
    Inventors: Nitin DEEPAK, Sarin Sundar JAINNAGAR KUPPUSWAMY, Prerna Sonthalia GORADIA, Sukti CHATTERJEE, Lance A. SCUDDER, Kenichi OHNO, Yuriy MELNIK, David Alexander BRITZ, Sankalp PATIL, Ankur KADAM, Abhishek MANDAL