Abstract: Methods of superalloy article repair are provided. In some embodiments, a method for repairing a nickel-based superalloy article comprises providing a layered assembly over a damaged region of the nickel-based superalloy article, the layered assembly comprising a nickel-based superalloy preform, an infiltration alloy preform and a melting point depressant component. The layered assembly is heated to form a nickel-based filler alloy metallurgically bonded to the damaged region, wherein primary carbide and secondary carbide phases are present in the nickel-based filler alloy in a combined amount of 0.5 to 10 vol. %.

Abstract: A power paying-off cradle consisting of power paying-off component and framework. In the framework is a cavity with an upper opening; a wire tension balance mechanism is installed in the cavity; a displacement wheel is installed on the wire tension balance mechanism, and a position detector of the displacement wheel is installed on the inner side wall of the framework; a turning wheel is installed on the front top of the framework; a thread hole is installed in the front of the framework; wire on the paying-off spool enwinds the turning wheel and the displacement wheel successively and passes through the thread hole. The wire tension balance mechanism has damping effect on the displacement wheel. When the tension of the displacement wheel is greater than or less than the damping force, the displacement wheel moves in order to ensure consistency of the tension or the strain of wire.

Abstract: A horizontal automatic tension taping machine comprises a swing rod buffering tension pay-off rack (1), and the swing rod buffering tension pay-off rack (1), a tension balancing wheel (2), a taping machine (3), a ground wire pay-off machine (4), a next taping machine (5), an oven (6), a next ground wire pay-off machine (7), a next taping machine (8), a next oven (9), a crawler take-up machine (10) and an axial row type wire-winding machine (11) are orderly butted. All the parts (1-11) are connected with, a control cabinet (12).

Abstract: In one aspect, methods of making freestanding metal matrix composite articles and alloy articles are described. A method of making a freestanding composite article described herein comprises disposing over a surface of the temporary substrate a layered assembly comprising a layer of infiltration metal or alloy and a hard particle layer formed of a flexible sheet comprising organic binder and the hard particles. The layered assembly is heated to infiltrate the hard particle layer with metal or alloy providing a metal matrix composite, and the metal matrix composite is separated from the temporary substrate. Further, a method of making a freestanding alloy article described herein comprises disposing over the surface of a temporary substrate a flexible sheet comprising organic binder and powder alloy and heating the sheet to provide a sintered alloy article. The sintered alloy article is then separated from the temporary substrate.

Abstract: A composite wear pad includes a substrate that is selected from the group of iron based alloys, steel, nickel based alloys, and cobalt based alloys. A hard particle-matrix alloy layer is bonded at a surface to the substrate. The hard particle-matrix alloy layer has a plurality of hard particles dispersed in a matrix alloy. The hard particle-matrix alloy layer has a thickness ranging between greater than about 13 millimeters and about 20 millimeters.

Abstract: In one aspect, composite articles are described herein employing cobalt-based alloy claddings exhibiting high hardness and wear resistance while maintaining desirable integrity and adhesion to surfaces of metallic substrates. A composite article, in some embodiments, comprises a metallic substrate and a composite cladding metallurgically bonded to one or more surfaces of the metallic substrate, the composite cladding including cobalt-based alloy having a chromium gradient, wherein chromium content increases in a direction from the composite cladding surface to an interface of the composite cladding with the metallic substrate.

Abstract: In one aspect, articles employing CVD coatings deposited at low temperatures are described herein. Briefly, a coated article described herein comprises a substrate and a refractory coating adhered to the substrate, the refractory coating including a layer of TiN deposited by thermal CVD, the layer of TiN having an average crystallite size of 0.05 ?m to 0.5 ?m and residual tensile stress of 100 MPa to 700 MPa.

Abstract: Cobalt-based alloy compositions are described herein having properties compatible with thermal spray and sintering techniques. Such alloy compositions can provide claddings to a variety of metallic substrates having complex geometries, wherein the claddings exhibit desirable density, hardness, wear resistance and corrosion resistance. Briefly, an alloy composition described herein comprises 15-25 wt. % chromium, 15-20 wt. % molybdenum, 0-15 wt. % tungsten, 10-20 wt. % nickel, 2.5-3.5 wt. % boron, 2.5-4.5 wt. % silicon, 1-2 wt. % carbon and the balance cobalt, wherein a ratio of boron to silicon (B/Si) in the alloy composition ranges from 0.5 to 1.0.

Abstract: In one aspect, methods of making freestanding metal matrix composite articles and alloy articles are described. A method of making a freestanding composite article described herein comprises disposing over a surface of the temporary substrate a layered assembly comprising a layer of infiltration metal or alloy and a hard particle layer formed of a flexible sheet comprising organic binder and the hard particles. The layered assembly is heated to infiltrate the hard particle layer with metal or alloy providing a metal matrix composite, and the metal matrix composite is separated from the temporary substrate. Further, a method of making a freestanding alloy article described herein comprises disposing over the surface of a temporary substrate a flexible sheet comprising organic binder and powder alloy and heating the sheet to provide a sintered alloy article. The sintered alloy article is then separated from the temporary substrate.

Abstract: A horizontal automatic tension taping machine comprises a swing rod buffering tension pay-off rack (1), and the swing rod buffering tension pay-off rack (1), a tension balancing wheel (2) a taping machine (3) a ground wire pay-off machine (4), a next taping machine (5), an oven (6), a next ground wire pay-off machine (7), a next taping machine (8), a next oven (9), a crawler take-up machine (10) and an axial row type wire-winding machine (11) are orderly butted. All the parts (1-11) are connected with, a control cabinet (12).

Abstract: Carbide pellets including relatively small amounts of metallic binder are produced by steps of pressing, comminuting, shaping and sintering. The carbide pellets may be used as wear resistant hard facing materials that are applied to various types of tools. The carbide pellets provide improved mechanical properties such as hardness and abrasiveness while maintaining required levels of toughness and strength.

Abstract: A method of imparting wear-resistance to a contact face of a turbine blade Z-notch comprising applying a flexible cladding sheet comprising a Co-based cladding alloy and an organic binder to the contact face of the Z-notch, heating the turbine blade Z-notch with flexible cladding sheet thereon to volatilize the organic binder and remove it from the cladding sheet, and further heating the turbine blade Z-notch with flexible cladding sheet thereon to sinter the cladding sheet by liquid phase sintering, thereby cladding the cladding sheet to the contact face to produce a wear-resistant layer thereon.

Abstract: In one aspect, articles employing CVD coatings deposited at low temperatures are described herein. Briefly, a coated article described herein comprises a substrate and a refractory coating adhered to the substrate, the refractory coating including a layer of TiN deposited by thermal CVD, the layer of TiN having an average crystallite size of 0.05 ?m to 0.5 ?m and residual tensile stress of 100 MPa to 700 MPa.

Abstract: In one aspect, methods of making cladded articles are described herein. A method of making a cladded article, in some embodiments, comprises disposing over a surface of a metallic substrate a sheet comprising organic binder and powder metal or powder alloy having a solidus temperature at least 100° C. less than the metallic substrate and heating the powder metal or powder alloy to provide a sintered metal or sintered alloy cladding metallurgically bonded to the metallic substrate.

Abstract: In one aspect, methods of making cladded articles are described herein. A method of making a cladded article, in some embodiments, comprises disposing over a surface of a metallic substrate a sheet comprising organic binder and powder metal or powder alloy having a solidus temperature at least 100° C. less than the metallic substrate and heating the powder metal or powder alloy to provide a sintered metal or sintered alloy cladding metallurgically bonded to the metallic substrate.

Abstract: A composite wear pad includes a substrate that is selected from the group of iron based alloys, steel, nickel based alloys, and cobalt based alloys. A hard particle-matrix alloy layer is bonded at a surface to the substrate. The hard particle-matrix alloy layer has a plurality of hard particles dispersed in a matrix alloy. The hard particle-matrix alloy layer has a thickness ranging between greater than about 13 millimeters and about 20 millimeters.

Abstract: Carbide pellets including relatively small amounts of metallic binder are produced by steps of pressing, comminuting, shaping and sintering. The carbide pellets may be used as wear resistant hard facing materials that are applied to various types of tools. The carbide pellets provide improved mechanical properties such as hardness and abrasiveness while maintaining required levels of toughness and strength.

Abstract: In one aspect, composite articles are described comprising multifunctional coatings. A composite article described herein, in some embodiments, comprises a substrate and a coating adhered to the substrate, the coating comprising an inner layer and an outer layer, the inner layer comprising a presintered metal or alloy and the outer layer comprising particles disposed in a metal or alloy matrix.

Abstract: In one aspect, methods of making cladded articles are described herein. A method of making a cladded article, in some embodiments, comprises disposing over a surface of a metallic substrate a sheet comprising organic binder and powder metal or powder alloy having a solidus temperature at least 100° C. less than the metallic substrate and heating the powder metal or powder alloy to provide a sintered metal or sintered alloy cladding metallurgically bonded to the metallic substrate.

Abstract: In one aspect, methods of making freestanding metal matrix composite articles and alloy articles are described. A method of making a freestanding composite article described herein comprises disposing over a surface of the temporary substrate a layered assembly comprising a layer of infiltration metal or alloy and a hard particle layer formed of a flexible sheet comprising organic binder and the hard particles. The layered assembly is heated to infiltrate the hard particle layer with metal or alloy providing a metal matrix composite, and the metal matrix composite is separated from the temporary substrate. Further, a method of making a freestanding alloy article described herein comprises disposing over the surface of a temporary substrate a flexible sheet comprising organic binder and powder alloy and heating the sheet to provide a sintered alloy article. The sintered alloy article is then separated from the temporary substrate.