Patents by Inventor R. Jay Warner

R. Jay Warner has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8748676
    Abstract: In one embodiment, the invention is to a process for purifying a crude ethanol product. The process comprises the step of hydrogenating acetic acid in a first reaction zone in the presence of a first catalyst to form the crude ethanol product comprising ethanol, acetaldehyde, acetic acid, water, and acetal. The process further comprises the step of separating at least a portion of the crude ethanol product into a refined ethanol stream and a by-product stream. The refined ethanol stream comprises ethanol and acetaldehyde; and the by-product stream comprises acetic acid and a substantial portion of the water from the crude ethanol product. The process further comprises the step of hydrolyzing in a second reaction zone at least a portion of the acetal.
    Type: Grant
    Filed: August 3, 2011
    Date of Patent: June 10, 2014
    Assignee: Celanese International Corporation
    Inventors: Adam Orosco, Lincoln Sarager, R. Jay Warner, Radmila Jevtic
  • Patent number: 8748673
    Abstract: Disclosed herein are processes for alcohol production by reducing an esterification product, such as ethyl acetate. The processes comprise esterifying acetic acid and an alcohol such as ethanol to produce an esterification product. The esterification product is reduced with hydrogen in the presence of a catalyst to obtain a crude reaction mixture comprising ethyl acetate, ethanol, and at least one alcohol having at least 4 carbon atoms. The ethanol is recovered with a reduced amount of the alcohol having at least 4 carbon atoms.
    Type: Grant
    Filed: November 18, 2011
    Date of Patent: June 10, 2014
    Assignee: Celanese International Corporation
    Inventors: R. Jay Warner, Wei Qi, Tatiana Sonnenberg
  • Patent number: 8747493
    Abstract: In one embodiment, the present invention is to an ethanol composition comprising at least 92 wt. % ethanol and from 95 wppm to 1,000 wppm isopropanol.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: June 10, 2014
    Assignee: Celanese International Corporation
    Inventors: Trinity Horton Hale, Radmila Wollrab, Victor J. Johnston, Lincoln Sarager, R. Jay Warner, Heiko Weiner
  • Publication number: 20140142351
    Abstract: Recovery of ethanol from a crude product comprising ethyl acetate obtained from the hydrogenation of acetic acid. The crude product is separated to form an organic stream that may be subjected to hydrogenolysis to form ethanol. The organic phase may comprise ethyl acetate is reacted via hydrogenolysis form ethanol that may be directly or indirectly fed to the separation zone or the hydrogenation reactor.
    Type: Application
    Filed: November 20, 2012
    Publication date: May 22, 2014
    Applicant: CELANESE INTERNATIONAL CORPORATION
    Inventors: Victor J. Johnston, David Lee, Mark O. Scates, R. Jay Warner, Heiko Weiner, Radmila Wollrab, Zhenhua Zhou, Emily Duff, Andrew Shuff
  • Patent number: 8728179
    Abstract: In one embodiment, the present invention is to an ethanol composition comprising at least 85 wt. % ethanol and from 95 wppm to 850 wppm isopropanol.
    Type: Grant
    Filed: August 3, 2011
    Date of Patent: May 20, 2014
    Assignee: Celanese International Corporation
    Inventors: Victor Johnston, Lincoln Sarager, R. Jay Warner, Heiko Weiner, Trinity Horton, Radmila Jevtic
  • Publication number: 20140128641
    Abstract: Recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid. Separation and purification processes of the crude ethanol products are employed to allow recovery of ethanol and remove impurities.
    Type: Application
    Filed: January 14, 2014
    Publication date: May 8, 2014
    Applicant: Celanese International Corporation
    Inventors: Lincoln Sarager, R. Jay Warner, Heiko Weiner, Radmila Wollrab, Josefina T. Chapman, Robert Cunningham, Gerald Grusendorf, Trinity Horton Hale, Victor J. Johnston, Tianshu Pan
  • Publication number: 20140121410
    Abstract: In one embodiment, the invention is to a process for producing an acrylate product. The process comprises the step of reacting an alkanoic acid and an alkylenating agent over a catalyst to produce a crude acrylate product stream, and to product a used catalyst. The used catalyst may then be contacted with a regenerating stream to form a regenerated catalyst. Alkanoic acid and alkylenating agent may then be reacted over the regenerated catalyst to product additional crude acrylate product stream.
    Type: Application
    Filed: October 31, 2012
    Publication date: May 1, 2014
    Applicant: CELANESE INTERNATIONAL CORPORATION
    Inventors: Sean Mueller, Dick Nagaki, Tianshu Pan, Craig J. Peterson, R. Jay Warner, Josefina T. Chapman
  • Patent number: 8710280
    Abstract: Recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid and recovery of unreacted acetic acid from a weak acid stream. The unreacted acetic acid may be recovered as a dry acetic acid composition and may be directly or indirectly fed to the hydrogenation reactor.
    Type: Grant
    Filed: April 26, 2011
    Date of Patent: April 29, 2014
    Assignee: Celanese International Corporation
    Inventors: R. Jay Warner, Trinity Horton, Radmila Jevtic, Victor J. Johnston, David Lee, Adam Orosco, Lincoln Sarager
  • Patent number: 8710279
    Abstract: Recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid and by reacting a portion of the crude ethanol product or one or more derivative streams containing ethyl acetate obtained therefrom in the presence of hydrogen, via hydrogenolysis. The one or more derivative streams comprise ethyl acetate that are reacted in via hydrogenolysis form additional ethanol that may be directly or indirectly fed to the separation zone or the hydrogenation reactor.
    Type: Grant
    Filed: April 26, 2011
    Date of Patent: April 29, 2014
    Assignee: Celanese International Corporation
    Inventors: R. Jay Warner, Trinity Horton, Radmila Jevtic, Victor J. Johnston, David Lee, Adam Orosco, Lincoln Sarager
  • Patent number: 8704014
    Abstract: Purifying and/or recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid. Separation and purification processes of crude ethanol mixture are employed to allow recovery of ethanol and remove impurities. In addition, the process involves returning acetaldehyde separated from the crude ethanol product to the reactor.
    Type: Grant
    Filed: September 11, 2012
    Date of Patent: April 22, 2014
    Assignee: Celansese International Corporation
    Inventors: Radmila Wollrab, Nathan Bower, Josefina T. Chapman, Gerald Grusendorf, Victor J. Johnston, Lincoln Sarager, R. Jay Warner, Heiko Weiner
  • Patent number: 8704010
    Abstract: A method of removing impurities, such as halogens, sulfurs, and corrosion metal impurities, in an ethanol production process. Ion exchange resins may be used to remove these impurities from acetic acid feed streams and recycle streams that comprise unreacted acetic acid.
    Type: Grant
    Filed: April 26, 2011
    Date of Patent: April 22, 2014
    Assignee: Celanese International Corporation
    Inventors: Trinity Horton, Radmila Jevtic, Victor J. Johnston, Tianshu Pan, Lincoln Sarager, R. Jay Warner, Heiko Weiner, Josefina T. Chapman
  • Patent number: 8704015
    Abstract: Recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid. Separation and purification processes of the crude ethanol products are employed to allow recovery of ethanol and remove impurities.
    Type: Grant
    Filed: October 4, 2012
    Date of Patent: April 22, 2014
    Assignee: Celanese International Corporation
    Inventors: Lincoln Sarager, R. Jay Warner, Heiko Weiner, Radmila Wollrab, Josefina T. Chapman, Robert Cunningham, Gerald Grusendorf, Trinity Horton Hale, Victor J. Johnston, Tianshu Pan
  • Patent number: 8704011
    Abstract: A crude ethanol product obtained from the hydrogenation of acetic acid comprises ethanol and ethyl acetate. Using a distillation column operated at a pressure of from 0.1 to 100 kPa, the ethyl acetate and ethanol may be effectively separated. In addition, maintaining the amount of water that is fed to the distillation column to an amount less than 10 wt. %, based on the weight of all components fed to the distillation column, provides an energy benefit.
    Type: Grant
    Filed: April 26, 2011
    Date of Patent: April 22, 2014
    Assignee: Celanese International Corporation
    Inventors: Lincoln Sarager, R. Jay Warner, Trinity Horton, David Lee, Victor J. Johnston, Manuel Salado
  • Patent number: 8686199
    Abstract: A process for producing ethanol and, in particular, to a process for reducing the concentration of acetic acid in a crude ethanol product by esterifying unreacted acetic acid with an alcohol.
    Type: Grant
    Filed: April 26, 2011
    Date of Patent: April 1, 2014
    Assignee: Celanese International Corporation
    Inventors: R. Jay Warner, Victor J. Johnston, David Lee, Manuel Salado, Mark O. Scates
  • Patent number: 8686200
    Abstract: Recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid using a low energy process. The crude ethanol product is separated in a column to produce a distillate stream comprising ethyl acetate and a residue stream comprising ethanol, acetic acid, and water. The ethanol product is recovered from the residue stream.
    Type: Grant
    Filed: April 26, 2011
    Date of Patent: April 1, 2014
    Assignee: Celanese International Corporation
    Inventors: David Lee, Fred Ronald Olsson, Adam Orosco, Nathan Powell, Manuel Salado, Lincoln Sarager, R. Jay Warner, Trinity Horton, Radmila Jevtic, Victor J. Johnston
  • Patent number: 8680342
    Abstract: Purifying and/or recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid from an feed stream comprising water. The presence of water does not significantly impact acid conversion or selectivity to ethanol. Further the addition of water allows for improved recovery of ethanol.
    Type: Grant
    Filed: April 26, 2011
    Date of Patent: March 25, 2014
    Assignee: Celanese International Corporation
    Inventors: Radmila Jevtic, Victor J. Johnston, Tianshu Pan, R. Jay Warner, Heiko Weiner, Josefina T. Chapman
  • Patent number: 8680343
    Abstract: In one embodiment, the invention is to a process for producing ethanol. The process comprises the step of hydrogenating an acetic acid feed stream in a first reactor to form a crude ethanol product. The crude ethanol product may comprise, among other components, ethanol, acetaldehyde, and residual acetic acid. The process further comprises the step of recovering acetaldehyde from the crude ethanol product. The process further comprises the steps of feeding a first portion of the recovered acetaldehyde to the first reactor and reacting the first portion of the recovered acetaldehyde in the first reactor to form additional ethanol. In addition, the inventive process may comprise the steps of feeding a second portion of the recovered acetaldehyde to a second reactor and reacting the second portion of the recovered acetaldehyde in the second reactor to form an additional product.
    Type: Grant
    Filed: August 3, 2011
    Date of Patent: March 25, 2014
    Assignee: Celanese International Corporation
    Inventors: Victor J. Johnston, Tianshu Pan, Lincoln Sarager, R. Jay Warner, Heiko Weiner, Josefina Chapman, Robert Cunningham, Gerald Grusendorf, Trinity Horton, Radmila Jevtic
  • Patent number: 8668750
    Abstract: A denatured fuel ethanol composition for blending with fuels, including gasoline and diesel fuel. The composition includes an ethanol composition comprising at least 92 wt. % ethanol; and from 95 wppm to 1,000 wppm isopropanol; and at least 1.96 vol. % fuel denaturant.
    Type: Grant
    Filed: August 3, 2011
    Date of Patent: March 11, 2014
    Assignee: Celanese International Corporation
    Inventors: Victor Johnston, Lincoln Sarager, R. Jay Warner, Heiko Weiner, Gerald Gruesendorf, Trinity Horton, Radmila Jevtic
  • Publication number: 20140066653
    Abstract: In one embodiment, the invention is to a process for purifying acetic anhydride. The process includes the steps of feeding a liquid crude acetic anhydride stream directly to a distillation column and separating the liquid crude acetic anhydride stream to produce a light ends stream, a sidedraw and a residue stream. The sidedraw comprises substantially pure acetic anhydride product. The distillation column is operated at a pressure less than 101 kPa. The substantially pure acetic anhydride product comprises greater than 98 wt. % acetic anhydride, has a permanganate time of greater than 10 minutes, and has an APHA color of less than 10.
    Type: Application
    Filed: September 6, 2012
    Publication date: March 6, 2014
    Applicant: CELANESE INTERNATIONAL CORPORATION
    Inventors: R. Jay Warner, Melchoir Meilchen, Nathan Kirk Powell
  • Publication number: 20140058139
    Abstract: Ethanol production from the hydrogenation of acetic acid requires energy to drive the hydrogenation reaction and the purification of the crude ethanol product. Heat integration process to recover heat from one part of the production process to be used within the process improves efficiencies and reduces costs.
    Type: Application
    Filed: October 1, 2013
    Publication date: February 27, 2014
    Applicant: Celanese International Corporation
    Inventors: Nathan Kirk Powell, Samuel Roundy, Lincoln Sarager, Murray Viard, R. Jay Warner, Gerald Grusendorf, Radmila Wollrab, Victor J. Johnston, Fred Ronald Olsson