Abstract: A method of charging a battery pack is provided. The method includes: electronically connecting a battery pack to a charger; detecting information regarding the battery pack; determining an appropriate charging regime based on the detected information; and applying the charging regime to the battery pack. A battery charger may also provided. The battery charger includes: a first terminal for connecting to a battery pack; a second terminal for connecting to a battery pack, a microprocessor operatively connected to the terminals and configured to receive a signal from at least one terminal regarding a battery pack connected to the terminal and control the charger to select and apply a charging regime to the battery pack according to the signal.

Abstract: An internal component arrangement within a battery pack housing having multiple cells and adapted for cordless power tools may provide desired mechanical support to constrain the cells. The housing with internal component arrangement is configured to route sensing wires from the cells to an electronics module of the pack.

Abstract: In a cordless power tool system, a battery pack which may removably attachable to a cordless power tool and to a charger may include at least one battery cell and a power limiting device. The power limiting device may be arranged in series with the at least one battery cell for limiting power output of the battery pack based on the component that is connected to the pack. Current and hence power out of the battery pack may be controlled as a function of total internal impedance in the battery pack, which may be adjusted depending on the component that is connected to the pack.

Abstract: In a cordless power tool system, protection methods, circuits and devices are provided to protect against fault conditions within a battery pack that is operatively attached to a power tool or charger, so as to prevent internal or external damage to the battery pack or attached tool or charger. The exemplary methods, circuits and devices address fault conditions such as over-charge, over-discharge, over-current, over-temperature, etc.

Abstract: In a cordless power tool system, protection methods, circuits and devices are provided to protect against fault conditions within a battery pack that is operatively attached to a power tool or charger, so as to prevent internal or external damage to the battery pack or attached tool or charger. The exemplary methods, circuits and devices address fault conditions such as over-charge, over-discharge, over-current, over-temperature, etc.

Abstract: In a cordless power tool system, protection methods, circuits and devices are provided to protect against fault conditions within a battery pack that is operatively attached to a power tool or charger, so as to prevent internal or external damage to the battery pack or attached tool or charger. The exemplary methods, circuits and devices address fault conditions such as over-charge, over-discharge, over-current, over-temperature, etc.

Abstract: A method of charging a battery pack is provided. The method includes: electronically connecting a battery pack to a charger; detecting information regarding the battery pack; determining an appropriate charging regime based on the detected information; and applying the charging regime to the battery pack. A battery charger may also provided. The battery charger includes: a first terminal for connecting to a battery pack; a second terminal for connecting to a battery pack, a microprocessor operatively connected to the terminals and configured to receive a signal from at least one terminal regarding a battery pack connected to the terminal and control the charger to select and apply a charging regime to the battery pack according to the signal.

Abstract: An internal component arrangement within a battery pack housing having multiple cells and adapted for cordless power tools may provide desired mechanical support to constrain the cells. The housing with internal component arrangement is configured to route sensing wires from the cells to an electronics module of the pack.

Abstract: In a cordless power tool system, a battery pack which may removably attachable to a cordless power tool and to a charger may include at least one battery cell and a power limiting device. The power limiting device may be arranged in series with the at least one battery cell for limiting power output of the battery pack based on the component that is connected to the pack. Current and hence power out of the battery pack may be controlled as a function of total internal impedance in the battery pack, which may be adjusted depending on the component that is connected to the pack.

Abstract: In a cordless power tool system, protection methods, circuits and devices are provided to protect against fault conditions within a battery pack that is operatively attached to a power tool or charger, so as to prevent internal or external damage to the battery pack or attached tool or charger. The exemplary methods, circuits and devices address fault conditions such as over-charge, over-discharge, over-current, over-temperature, etc.

Abstract: The cylindrical plug of a low-voltage, high current capacity connector assembly has an axially positioned sleeve wiping contact and a transversely positioned U-shaped channel member to provide two pairs of planar wiping contact surfaces parallel to the plug axis and substantially perpendicular to the plug housing surface. The socket component, which will accept standard low-voltage, low current car appliance plugs, includes an internally mounted, closed face pin contact and a barrel contact having depending ears positioned to engage the protruding sides of the plug U-shaped channel member. The socket also has an internal boss and housing lip to prevent electrical activation of a standard automotive cigarette lighter plug, and the plug component of the connector assembly has the sleeve contact recessed to prevent contact following insertion into a conventional cigarette lighter socket.

Abstract: A mobile power tool and appliance operating system includes a portable lead-acid battery pack having a high current capacity socket compatible with existing low current plugs used with appliances intended to operate from automotive cigarette lighter sockets. Matable high current capacity plugs are attached to power tools and appliances through retractable cords. The battery pack is receivable in a 120 VAC powered charging base having a self-contained charging circuit including a transformer and a voltage regulator. The high current socket housing prevents inadvertent operation with an automotive cigarette lighter plug, and the high current plug housing prevents electrical contact in a automotive cigarette lighter socket, for safety reasons. In another embodiment, the battery pack is provided with two sockets for delivering different power outputs at each respective socket. Recharging of the battery pack can also be accomplished via connection made to one of the sockets.

Abstract: A variable speed trigger switch particularly adapted for use with electric power tools such as drills. The trigger switch features clam shell construction and a single vertically disposed circuit board thereby facilitating assembly and resulting in a low cost and compact unit. Wire connections are kept to a minimum through use of the circuit board in accordance with this invention having power contact resistance and wire terminal connectors formed directly on the board. The trigger switch includes a locking feature enabling the trigger switch to be locked at a desired position and further provides an adjustable detent which can be felt by the user during trigger retraction. The electronics package of the trigger switch employs an electronic motor speed control circuit which provides a combination of open loop and closed loop motor control.

Abstract: A variable speed trigger switch particularly adapted for use with electric power tools such as drills. The trigger switch features clam shell construction and a single vertically disposed circuit board thereby facilitating assembly and resulting in a low cost and compact unit. Wire connections are kept to a minimum through use of the circuit board in accordance with this invention having power contact resistance and wire terminal connectors formed directly on the board. The trigger switch includes a locking feature enabling the trigger switch to be locked at a desired position and further provides an adjustable detent which can be felt by the user during trigger retraction. The electronics package of the trigger switch employs an electronic motor speed control circuit which provides a combination of open loop and closed loop motor control.

Abstract: A variable speed trigger switch particularly adapted for use with electric power tools such as drills. The trigger switch features clam shell construction and a single vertically disposed circuit board thereby facilitating assembly and resulting in a low cost and compact unit. Wire connections are kept to a minimum through use of the circuit board in accordance with this invention having power contact resistance and wire terminal connectors formed directly on the board. The trigger switch includes a locking feature enabling the trigger switch to be locked at a desired position and further provides an adjustable detent which can be felt by the user during trigger retraction. The electronics package of the trigger switch employs an electronic motor speed control circuit which provides a combination of open loop and closed loop motor control.