Abstract: Efficient and uniform heating of a thick transfuse member, wherein the transfuse member is constructed in the form of a transfuse belt that is subject to heating at both front and rear surfaces. An elongated cavity is defined by a portion of the path of the transfuse belt about a plurality of guide rollers. Front surface heating is accomplished by use of a heated roller and rear surface heating is accomplished by use of a heat source situated within the cavity. The majority of the cavity is enclosed by the transfuse member and the guide rollers. Substantially all of the output of the heat source is efficiently transferred to the transfuse member and little or none of the heat produced by the heat source is lost to other components or structures.

Abstract: A contact belt fusing apparatus is provided for reducing sheet edge wear defects in fused copies. The fusing apparatus includes an endless fusing belt having an external fusing surface defining a path of movement and a plurality of support rollers for supporting and moving the endless fusing belt along the path of movement. The endless fusing belt as supported has a first fusing position aligned on the plurality of support rollers at a first location, and at least a second fusing position aligned on the plurality of support rollers at a second location that is spaced axially from the first location thereon. The fusing apparatus also includes heating member for heating the external fusing surface of the endless fusing belt, and a pressure roller forming a fusing nip with the external fusing surface of the endless fusing belt for contacting and moving toner image carrying sheets therethrough, the toner image carrying sheets having edges that induce wear on the external fusing surface of the endless fusing belt.

Abstract: An electrostatographic reproduction machine is provided for reliably producing high quality toner particle images of original images on sheet substrates.

Abstract: A temperature droop compensated NFFR fuser having a preheater structure which conveys the substrate carrying toner images past a radiant heat contained therein and then into the nip of a pair of pressure engaged fuser rollers that form the NFFR fuser. One of the fuser rollers is heated by an internal heater which is supplied a constant level of power which generally maintains the temperature of the heated roller to a temperature sufficient to fuse the toner images on the substrate. The preheater structure warms the substrate carrying toner images prior to entry into the nip of the fuser rollers to compensate for the temporary temperature droop of the fuser rollers that is encountered when the fuser moves from a standby mode to an operating mode. The combination of pre-warmed substrate and the temperature to which the heated fuser roller droops is sufficient to completely fuse the toner images on the substrate.

Abstract: A heat and pressure fuser and a Release Agent Management (RAM) system therefor. A dual function RAM system is provided. The dual function RAM system supplies functional release agent material having a relatively high concentration of functional chains (in the order of 0.05 to 0.4 mol %) to an elastomeric fuser member as well as release agent material having low funtionality or no functionality. The elastomeric fuser member may contain metal oxide particles. The low functionality release agent is relatively non-reactive. Depending on whether the elastomeric member contains the metal oxide particles, the functional chains of the high concentration release agent material which are periodically supplied to the fuser roll surface either attach to the metal particles exposed at the surface of the fuser roll by chemical bonds or to the elastomeric material itself. The non-reactive chains adhere to the functional chains by much weaker physical (such as van der Waals) chains.

Abstract: A paper conditioner re-moisturizes paper immediately following fusing to restore paper moisture equilibrium and reduce curl. The paper conditioner uses moisturizing rollers with a textured elastomeric surface that prevents bead buildup of water at a nip formed between the moisturizing rollers and allows the rollers to conform to the surface texture of a sheet of paper passing therethrough.

Abstract: A combination belt and roll fuser has a pair of pressure engageable rolls with a belt looped or wrapped around one of the pressure engageable rolls such that the belt is sandwiched therebetween. The belt is deformed due to the force exerted by the pressure rolls such that it forms a single fusing nip. Substrates carrying toner images pass through the single fusing nip with the toner images contacting the outer surface of the belt. An internally heated, thermally conductive roll contacts a portion of the belt externally at a pre-nip location for elevating its temperature. The pressure engageable roll about which the belt is entrained is internally heated during warm-up for minimizing droop. This belt and roll fuser configuration exhibits the characteristics of a Nip Forming Fuser Roll (NFFR) fuser.

Abstract: A heat and pressure fuser and Release Agent Management (RAM) systems therefor. The RAM system deposits release agent material on toner images on a substrate such as plain paper. The RAM system includes a rigid metering roll and a pressure roll supported for pressure engagement to form a nip through which a substrate carrying the toner images passes with the toner images contacting the metering roll. Release agent material is applied to the metering roll from a supply with subsequent transfer primarily to the toner images on the substrate.

Abstract: A Nip Forming Fuser Roll (NFFR) fuser. The fuser is constructed to be self-stripping, that is, the roll contacted by the substrate carrying the toner images is fabricated from a relatively thick elastomeric material which under pressure exerted through contact of the nip forming members is sufficiently strained as the substrate passes in and out of the nip that the fuser roll is self-stripping. An external source of energy in addition to an internal source is used for elevating the surface temperature of the fuser roll member contacted by the toner image carrying substrate. A shield is provided for precluding contact of the external heat source by the substrate in the event of a misstrip. The shield which is fabricated from an infrared radiation transmissive polymer material is supported in intimate contact with the heated fuser member to minimize the presence of oxygen for minimizing the possibility of substrate combustion.

Abstract: A NFFR is disclosed which does not exhibit the phenomena of droop which can occur when the fuser switches from a standby to a run mode of operation. The elimination of droop is effected using an external heat source which together with an internal source of heat supplies heat to the surface of the heated fuser member to maintain its surface temperature at a preset standby value until such time as the fuser roll core reaches a temperature level sufficient to maintain the heated fuser member surface at a substantially constant temperature during standby and run modes of operation.

Abstract: A RAM system including a metering roll and a pair of metering blades, is positioned in contact with a metering roll at a location intermediate, a nip formed through pressure contact of the metering roll with a donor roll, and a supply of release agent material such that as the metering roll is rotated in the imaging process direction release agent material is metered onto the metering roll and contaminants are prevented from getting deposited on the fuser roll. A second metering blade contacts the metering roll at a location that is intermediate the aforementioned nip and the supply of release agent such that when the metering roll is rotated in the direction opposite to the process direction excess release agent material and/or contaminants are prevented from being deposited on the fuser roll.

Abstract: A heat and pressure fuser and Release Agent Management (RAM) systems therefor. Dual RAM systems are provided. A first RAM system supplies functional release agent material having a relatively high concentration of functional chains (.about.O.05 to 0.3 mol %) to an elastomeric fuser member prior to a second RAM system which supplies release agent material having low functionally or no functionality. The elastomeric fuser member may contain metal oxide particles. The low functionality release agent is relatively non-reactive. Depending on whether the elastomeric member contains the metal oxide particles, the functional chains of the high concentration release agent material which are periodically supplied to the fuser roll surface either attach to the metal particles exposed at the surface of the fuser roll by chemical bonds or to the elastomeric material itself. The non-reactive chains adhere to the functional chains by much weaker physical (such as van der Waals) chains.

Abstract: A NFFR is disclosed which enables a NFFR fuser designed for one operating speed to be operated at a substantially greater speed while maintaining good wear and image gloss characteristics. A heated fuser roll member has a relatively thin outer layer which exhibits good wear and image gloss characteristics. The heated fuser roll member further includes an under layer contacting the outer layer which under layer is made thermally conductive. A third, thermally conductive layer is adhered to a conductive core and supports the under layer. The NFFR constructed according to the forgoing allows operation at a reduced set point temperature of 30.degree. to 40.degree. F. or in the alternative allowing for operation at a higher throughput speed at the higher set point temperature in lieu of operating at the lower set point temperature.

Abstract: A hard, long wearing, thermally conductive fuser member comprising a base member and a surface layer wherein said surface layer includes a fluoroelastomer and an alumina filler having an average particle size of from about 0.5 to about 15 micrometers, said alumina being present in an amount to provide a thermal conductivity of at least about 0.24 watts/meter .degree.Kelvin in said surface layer.

Abstract: A combination dual hard roll and dual elastomeric belt fuser. A pair of hard, heated fuser rolls having elastomeric belts entrained thereabout are supported such that segments of the belts are sandwiched in a nip area therebetween. The belt segments are sufficiently thick to provide belt conformability resulting in high quality fused images. One of the belts is partially wrapped about one of the rigid rolls to form an extended heating zone and a combination heat and pressure zone through which substrates carrying toner images are moved.

Abstract: A self-stripping heat and pressure fuser and Release Agent Management (RAM) system therefor. A fusing belt entrained about a heated fuser roll and a support roller is move at a first predetermined speed via the heated fuser roll and at a second speed via the support roll. The support roll drives the belt at a speed 5% greater than the speed at which is driven by the fuser roll. Thus, the belt is overdriven such that it is stretched whereby substrates carrying heated toner images are stripped from the fusing belt.

Abstract: A heat and pressure roll fuser is disclosed for fixing powder images to various substrates. Each of the rolls has a deformable outer layer. One of the rollers is crowned such that its center has a larger diameter than its ends. The other roller has a uniform diameter along its entire length. The difference in the center diameter and the end diameters is such that the fuser produces a nonuniform nip and a uniform nip velocity.

Abstract: A heat and pressure roll fuser is disclosed for fixing powder images to various substrates. Each of the rolls has a deformable outer layer. One of the rollers is crowned such that its center has a larger diameter than its ends. The other roller has a uniform diameter along its entire length. The difference in the center diameter and the end diameters is such that the fuser produces a substantially uniform nip and a uniform nip velocity. A flared pressure roll is provided for controlling the speed of substrate edges to compensate for waviness along the substrate edges, such waviness being due to moisture picked up by the substrates while being stored prior to being used for duplex imaging.

Abstract: A method and apparatus for preventing oil streaks on color transparencies. To this end release agent material in the form of silicone oil is applied to a heated fuser roll using a two-roll RAM system. The silicone applied to the fuser roll is then metered to a uniform thickness with a metering blade contacting the surface of the fuser roll. The blade is adapted to be engaged with the fuser roll only during the fusing of process color images on transparency material in order to minimize wear of the blade and/or fuser roll surface and to minimize contamination of the blade due to unnecessary contact.

Abstract: A long life heat and pressure roll fuser apparatus. The roll fuser apparatus is characterized by the provision of a heated fuser roll having a hard core with two discrete elastomeric layers thereon. The outer elastomeric layer is provided for its good toner release and copy quality properties. The other of the two elastomeric layer is selected for its high degree of resistance to wear due to paper edge contact.