Abstract: Provided is a method of forming a conductive polymer composite. The method includes forming a mixture. The mixture includes a first thermoplastic polymer, a second thermoplastic polymer and a plurality of metal particles. The first thermoplastic polymer and the second thermoplastic polymer are immiscible with each other. The plurality of metal particles include at least one metal that is immiscible with both the first thermoplastic polymer and the second thermoplastic polymer. The method includes heating the mixture to a temperature greater than or equal to a melting point of the metal.

Abstract: A conductive polymer composite includes: a thermoplastic polymer; a plurality of carbon nanotubes; and a plurality of metallic particulates in an amount ranging from about 0.5% to about 80% by weight relative to the total weight of the conductive polymer composite.

Abstract: A conductive polymer composite is disclosed. The composite comprises a thermoplastic polymer; carbon nanotubes in an amount ranging from 2% to about 40% by weight, relative to the total weight of the conductive polymer composite; and a plurality of graphitic particles in an amount ranging from about 2% to about 50% by weight, relative to the total weight of the conductive polymer composite.

Abstract: A method of making a composite feed material for fused deposition modeling (FDM) is disclosed. The method comprises providing composite particles made by a process of emulsion aggregation, the composite particles comprising at least one thermoplastic polymer and at least one carbon particle material. A composite feed material is formed for fused deposition modeling from the composite particles. The composite feed material is in a form selected from a filament and a paste.

Abstract: A conductive polymer composite is disclosed. The composite comprises a thermoplastic polymer and a plurality of metal-plated carbon nanotubes. A method of three dimensional printing using the conductive polymer composite and a filament comprising the conductive polymer composite are also disclosed.

Abstract: A composite manufacture includes an extrudable thermoplastic matrix and a photochromic colorant, the photochromic colorant conferring to the composite a reversible strain-induced color change property. Methods include adding photochromic colorant to an extrudable thermoplastic polymer matrix to form a mixture, heating the mixture to form a composite, the photochromic colorant conferring to the composite a reversible strain-induced color change property. The composite manufactures can be used in cable coatings permitting visual detection of mechanical stresses in a wire based on the reversible strain-induced color change property.

Abstract: A method of selective laser sintering is disclosed. The method comprises providing composite particles made by emulsion aggregation, the composite particles comprising at least one thermoplastic polymer and at least one carbon particle material. The composite particles are exposed to a laser to fuse the composite particles.

Abstract: Provided is a method of forming a conductive polymer composite. The method includes forming a mixture. The mixture includes a first thermoplastic polymer, a second thermoplastic polymer and a plurality of metal particles. The first thermoplastic polymer and the second thermoplastic polymer are immiscible with each other. The plurality of metal particles include at least one metal that is immiscible with both the first thermoplastic polymer and the second thermoplastic polymer. The method includes heating the mixture to a temperature greater than or equal to a melting point of the metal.

Abstract: An article includes a body and at least one 3D-printable conductive composite segment in mechanical communication with the body. The body includes a first material and the at least one conductive composite segment includes a matrix material, a plurality of carbon nanotubes, and conductive additives. The conductive additives include a plurality of metallic particulates, a plurality of graphitic particles or a combination thereof.

Abstract: Provided is a method of forming a conductive polymer composite. The method includes forming a mixture. The mixture includes a first thermoplastic polymer, a second thermoplastic polymer and a plurality of metal particles. The first thermoplastic polymer and the second thermoplastic polymer are immiscible with each other. The plurality of metal particles include at least one metal that is immiscible with both the first thermoplastic polymer and the second thermoplastic polymer. The method includes heating the mixture to a temperature greater than or equal to a melting point of the metal.

Abstract: A conductive polymer composite is disclosed. The composite comprises a thermoplastic polymer; carbon nanotubes; at least one electron donor molecule and at least one electron acceptor molecule. A method of three-dimensional printing using the conductive polymer composite and a conductive polymer composite filament are also disclosed.

Abstract: A method of making a composite feed material for fused deposition modeling (FDM) is disclosed. The method comprises providing composite particles made by a process of emulsion aggregation, the composite particles comprising at least one thermoplastic polymer and at least one carbon particle material. A composite feed material is formed for fused deposition modeling from the composite particles. The composite feed material is in a form selected from a filament and a paste.

Abstract: A method of selective laser sintering is disclosed. The method comprises providing composite particles made by emulsion aggregation, the composite particles comprising at least one thermoplastic polymer and at least one carbon particle material. The composite particles are exposed to a laser to fuse the composite particles.

Abstract: An article includes a body and at least one 3D-printable conductive composite segment in mechanical communication with the body. The body includes a first material and the at least one conductive composite segment includes a matrix material, a plurality of carbon nanotubes, and conductive additives. The conductive additives include a plurality of metallic particulates, a plurality of graphitic particles or a combination thereof.

Abstract: A method includes adding about 5 weight percent to about 25 weight percent of carbon nanotubes to a crystalline or semi-crystalline polymer to form a composite and forming a filament or particles from the composite, the filament or particles having a size suitable for use in additive manufacturing, in the absence of the carbon nanotubes a melt viscosity of the crystalline or semi-crystalline polymer is below 100 Pa·s, preventing its use in additive manufacturing. The filament or particles comprising carbon nanotubes can be used in methods of additive manufacturing.

Abstract: A conductive polymer composite includes: a thermoplastic polymer; a plurality of carbon nanotubes; and a plurality of metallic particulates in an amount ranging from about 0.5% to about 80% by weight relative to the total weight of the conductive polymer composite.

Abstract: A conductive polymer composite is disclosed. The composite comprises a thermoplastic polymer and a plurality of metal-plated carbon nanotubes. A method of three dimensional printing using the conductive polymer composite and a filament comprising the conductive polymer composite are also disclosed.

Abstract: A conductive polymer composite is disclosed. The composite comprises a thermoplastic polymer; carbon nanotubes in an amount ranging from 2% to about 40% by weight, relative to the total weight of the conductive polymer composite; and a plurality of graphitic particles in an amount ranging from about 2% to about 50% by weight, relative to the total weight of the conductive polymer composite.

Abstract: A conductive polymer composite is disclosed. The composite comprises a thermoplastic polymer; carbon nanotubes; at least one electron donor molecule and at least one electron acceptor molecule. A method of three-dimensional printing using the conductive polymer composite and a conductive polymer composite filament are also disclosed.

Abstract: A composite manufacture includes an extrudable thermoplastic matrix and a photochromic colorant, the photochromic colorant conferring to the composite a reversible strain-induced color change property. Methods include adding photochromic colorant to an extrudable thermoplastic polymer matrix to form a mixture, heating the mixture to form a composite, the photochromic colorant conferring to the composite a reversible strain-induced color change property. The composite manufactures can be used in cable coatings permitting visual detection of mechanical stresses in a wire based on the reversible strain-induced color change property.