Abstract: Solid polymer electrolyte fuel cell stacks require a significant nominal compressive loading for proper operation and sealing. This loading is typically provided using relatively thick end plates and tight straps. In certain fuel cell applications, one or more solid polymer electrolyte fuel cell stacks are secured in larger enclosures (e.g. for isolation and crashworthiness in automotive applications). The enclosures however can themselves be sturdy enough to provide the necessary loading on the fuel cell stacks within. The present invention takes advantage of that to allow for use of thinner end plates and/or weaker straps which would otherwise be insufficient for use.

Abstract: In certain configurations and applications, fuel cell stacks can be subject to damage arising from resonance. For instance, the natural frequency of lengthy automotive fuel cell stacks can be low enough to be problematic. Incorporating appropriate support bars between the compression straps holding such stacks together and the fuel cells in the stack can suitably increase the natural frequency in a relatively compact manner.

Abstract: In certain configurations and applications, fuel cell stacks can be subject to damage arising from resonance. For instance, the natural frequency of lengthy automotive fuel cell stacks can be low enough to be problematic. Incorporating appropriate support bars between the compression straps holding such stacks together and the fuel cells in the stack can suitably increase the natural frequency in a relatively compact manner.

Abstract: A device for assembling a banded fuel cell stack with at least one custom-fit band comprises a frame, a base to support the stack while assembling, a press plate that is movable toward and away from the base to compress the stack under a constant force, band folding means to fold the band around the compressed stack such that the ends of the band overlap and welding means for welding the overlapped ends of the band. A method for assembling the banded fuel cell stack with at least one custom-fit band is also described. The device can be used to fit a plurality of compression bands around the assembled stack.

Abstract: A device for assembling a banded fuel cell stack with at least one custom-fit band comprises a frame, a base to support the stack while assembling, a press plate that is movable toward and away from the base to compress the stack under a constant force, band folding means to fold the band around the compressed stack such that the ends of the band overlap and welding means for welding the overlapped ends of the band. A method for assembling the banded fuel cell stack with at least one custom-fit band is also described. The device can be used to fit a plurality of compression bands around the assembled stack.

Abstract: An electrically balanced fluid manifold assembly for supplying a fluid to an electrochemical fuel cell system comprising at least two fuel cell stacks electrically connected in series, each fuel cell stack comprising an inlet fluid port and an outlet fluid port, the manifold assembly comprising: a primary inlet fluid line; a primary outlet fluid line; at least two branch inlet fluid lines, fluidly connecting the primary inlet fluid line to each inlet fluid port of the at least two fuel cell stacks; and at least two branch outlet fluid lines, fluidly connecting each outlet fluid port of the at least two fuel cell stacks to the primary outlet fluid line, wherein the branch inlet fluid lines and the branch outlet fluid lines are configured such that the electrical resistance is essentially the same between (a) each inlet fluid port of the at least two fuel cell stacks and the primary inlet fluid line, and (b) each outlet fluid port of the at least two fuel cell stacks and the primary outlet fluid line.

Abstract: A device for assembling a banded fuel cell stack with at least one custom-fit band comprises a frame, a base to support the stack while assembling, a press plate that is movable toward and away from the base to compress the stack under a constant force, band folding means to fold the band around the compressed stack such that the ends of the band overlap and welding means for welding the overlapped ends of the band. A method for assembling the banded fuel cell stack with at least one custom-fit band is also described. The device can be used to fit a plurality of compression bands around the assembled stack.

Abstract: A receptacle having an end cap, a pliable sidewall, and a fastener, for receiving and retaining a fuel cell stack in its stacked configuration during fabrication of a multi-stack fuel cell assembly, is shown and described. Methods of fabricating the assembly include stacking the fuel cell in the receptacle, compressing the fuel cell, and engaging the fastener to retain the stack in its stacked configuration and, or to retain the stack under at least partial compression.

Abstract: A receptacle having an end cap, a pliable sidewall, and a fastener, for receiving and retaining a fuel cell stack in its stacked configuration during fabrication of a multi-stack fuel cell assembly, is shown and described. Methods of fabricating the assembly include stacking the fuel cell in the receptacle, compressing the fuel cell, and engaging the fastener to retain the stack in its stacked configuration and, or to retain the stack under at least partial compression.

Abstract: An integral door knob assembly for mounting on a face of a door has a spring return so that the door knob rotates to one position when released. A shank formed integral with or attached to the door knob is formed of plastic material eliminating the requirement of a separate plastic bushing in the rose member, and has flexible fingers to provide a snap lock between a spring assembly member and the end of the shank to hold the knob assembly to the rose member. The spring assembly member is also formed of plastic material and has sufficient flexibility to allow a torsion spring to be inserted and removed.