Patents by Inventor Rafe T. Patterson

Rafe T. Patterson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150141229
    Abstract: A container erecting system includes a top engaging surface and a bottom engaging surface that fold a collapsed container such as a carton. The top engaging surface moves at a first speed in a downstream direction and the bottom engaging surface moves at a second speed in the downstream direction. The first speed is different from the second speed.
    Type: Application
    Filed: November 21, 2014
    Publication date: May 21, 2015
    Inventors: Michael F. FLAGG, Bobby L. Miller, Jr., Rafe T. Patterson
  • Publication number: 20100140050
    Abstract: An loading apparatus (100) for use in a packaging machine includes a grouping conveyor (300) for conveying groups of articles (16) in a flow direction (10). The grouping conveyor (300) includes a plurality of conveyor plates (320) and grouping lugs (310) that are slidably attached to one of the plurality of conveyor plates (320) so as to be individually moveable in a transverse direction (90) to selectively extend to span the space between the grouping conveyor and a carton conveyor as needed to facilitate loading groups of the articles into cartons and to selectively retract to avoid impeding operation of the packaging machine. The grouping conveyor (300) also includes a multi-position locking mechanism (82) that releasably locks the grouping lug (310) in two transverse positions. A system of proximity sensors (530, 540) monitors the grouping conveyor (300) to ensure that the grouping lugs (310) are properly transversely positioned.
    Type: Application
    Filed: June 3, 2008
    Publication date: June 10, 2010
    Inventors: Jeffrey G. Jacob, Michael F. Flagg, John W. Cash, III, Rafe T. Patterson
  • Patent number: 7641607
    Abstract: A packaging machine having a folding apparatus for closing an end of an end loaded carton that includes leading and trailing side end flaps. The packaging machine includes a carton conveyor for transporting a carton in a flow direction along a carton path. The folding apparatus includes a lug assembly that has at least one folding lug that travels along an endless lug path. The folding lug travels in the flow direction and in parallel to the carton path along at least a portion of the lug path such that the folding lug can operate in concert with separation guide and a combination guide to fold the leading and trailing side end flaps in the desired sequence.
    Type: Grant
    Filed: October 27, 2007
    Date of Patent: January 5, 2010
    Assignee: MeadWestVaco Packaging Systems, LLC
    Inventors: Alan P. Martin, John W. Cash, III, Rafe T. Patterson, Michael F. Flagg
  • Patent number: 7617926
    Abstract: A packaging machine (10) includes a lane assembly (12) that includes one or more lanes (L) which guide cylindrical articles (B), such as cans or bottles, across a series of substantially parallel conveyors. The lane assembly (12) includes an adjustable guide bar (34) which defines an adjustable portion (V) of the lane (L) that can be adjusted to adapt to the diameter of articles (B). The lane assembly (12) also includes lane extensions (70) that can be adjusted to control the position of rows or articles (B) as the articles (B) exit the lanes (L) onto a conveyor (20).
    Type: Grant
    Filed: April 30, 2007
    Date of Patent: November 17, 2009
    Assignee: Meadwestvaco Packaging Systems, LLC
    Inventors: Jeffrey G. Jacob, Rafe T. Patterson, Michael F. Flagg, John W. Cash, III
  • Patent number: 7594646
    Abstract: An infeed station for conveying and positioning a stack of carton blanks for sequential removal by a carton feeder, for automatically adjusting the rate of advancement of the carton blanks to compensate for excessive tilting and gaps between the carton blanks, and for providing alerts to signal the need for operator intervention or automatic shutdown. The infeed station includes a hopper and a magazine that receives carton blanks from the hopper. The magazine includes a sensing mechanism including a control sensor and a warning sensor mounted in proximity to the carton blanks in the infeed station, and a processor that, according to a condition signaled by the sensing mechanism, controls the rate at which advancing belts advance a queue of carton blanks toward the magazine.
    Type: Grant
    Filed: June 30, 2006
    Date of Patent: September 29, 2009
    Assignee: MeadWestvaco Packaging Systems, LLC
    Inventors: Michael F. Flagg, John W. Cash, III, Rafe T. Patterson
  • Publication number: 20090223782
    Abstract: A packaging apparatus (10) includes lanes (L) in which articles (C) are conveyed and grouped. Each lane (L) is defined by lane dividers (16a, 16b, 18, 20) and includes an upstream portion (12) and a downstream portion (14). The upstream portion (16) is defined by lane dividers (16a, 16b) that are substantially parallel to a first axis (X). The downstream portion (14) is defined by lane dividers (18, 20) that are substantially parallel to a second axis (Y), which is at an angle (A) with respect to the first axis (X). The width (W2) of the downstream portion (14) of each lane (L) is adjustable as an adjustable one of the lane dividers (20) that define the downstream portion (14) translates parallel to the first axis (X).
    Type: Application
    Filed: December 18, 2006
    Publication date: September 10, 2009
    Inventors: Alan P Martin, John W. Cash, III, Jeffrey G. Jacob, Rafe T. Patterson, John G. Hotchkiss, Pattrick B. King, Robert G. Rosenzweig
  • Publication number: 20090173774
    Abstract: A partition insert (100) includes a longitudinal primary partition panel (12), transverse divider panels (14, 16, 18, 20, 22), and a locking flap (26). The divider panels (14, 16, 18, 20, 22) are rotated to an operative position and the locking flap (26) is rotated toward the primary partition panel (12). The partition insert includes means for engaging (52) such that the divider panels (14, 16, 18, 20, 22) and the locking flap (26) can engage one another to fix the position of the divider panels (14, 16, 18, 20, 22) in the operative position.
    Type: Application
    Filed: January 3, 2007
    Publication date: July 9, 2009
    Inventors: Garrett K. Schemmel, Rafe T. Patterson, Michael F. Flagg, John G. Hotchkiss
  • Patent number: 7410045
    Abstract: A plunger assembly (30) is disposed on the access side of a conveyor (20). The conveyor (20) has a conveying surface upon which it transports articles by moving the conveying surface in a direction of flow (F). The plunger assembly (30) is mounted overhead vertically with respect to the conveying surface of the conveyor (20) such that sufficient clearance below the plunger assembly (30) is maintained to provide an access space through which the conveyor (20) and mechanisms and elements thereof can be accessed. Further, the plunger assembly (30) may be mounted both above and at least partially offset horizontally from the conveyor surface of the conveyor (20), such that no operative portion of the plunger assembly (30) breaks the plane (C) of the conveyor surface.
    Type: Grant
    Filed: March 6, 2007
    Date of Patent: August 12, 2008
    Assignee: MeadWestvaco Packaging Systems, LLC
    Inventors: Rafe T. Patterson, John W. Cash, III, Michael F. Flagg, John Hotchkiss, Patrick King
  • Patent number: 7392894
    Abstract: A packaging machine (10) includes a lane assembly (12) that includes one or more lanes (L) which guide cylindrical articles (B), such as cans or bottles, across a series of substantially parallel conveyors. The lane assembly (12) includes an adjustable guide bar (34) which defines an adjustable portion (V) of the lane (L) that can be adjusted to adapt to the diameter of articles (B). The lane assembly (12) also includes lane extensions (70) that can be adjusted to control the position of rows of articles (B) as the articles (B) exit the lanes (L) onto a conveyor (20).
    Type: Grant
    Filed: April 30, 2007
    Date of Patent: July 1, 2008
    Assignee: MeadWestvaco Packaging Systems, LLC
    Inventors: Jeffrey G. Jacob, Rafe T. Patterson, Michael F. Flagg, John W. Cash, III
  • Publication number: 20080120948
    Abstract: A packaging machine having a folding apparatus for closing an end of an end loaded carton that includes leading and trailing side end flaps. The packaging machine includes a carton conveyor for transporting a carton in a flow direction along a carton path. The folding apparatus includes a lug assembly that has at least one folding lug that travels along an endless lug path. The folding lug travels in the flow direction and in parallel to the carton path along at least a portion of the lug path such that the folding lug can operate in concert with separation guide and a combination guide to fold the leading and trailing side end flaps in the desired sequence.
    Type: Application
    Filed: October 27, 2007
    Publication date: May 29, 2008
    Inventors: Alan P. Martin, John W. Cash, Rafe T. Patterson, Michael F. Flagg
  • Publication number: 20080041697
    Abstract: A packaging machine (10) includes a lane assembly (12) that includes one or more lanes (L) which guide cylindrical articles (B), such as cans or bottles, across a series of substantially parallel conveyors. The lane assembly (12) includes an adjustable guide bar (34) which defines an adjustable portion (V) of the lane (L) that can be adjusted to adapt to the diameter of articles (B). The lane assembly (12) also includes lane extensions (70) that can be adjusted to control the position of rows of articles (B) as the articles (B) exit the lanes (L) onto a conveyor (20).
    Type: Application
    Filed: April 30, 2007
    Publication date: February 21, 2008
    Inventors: Jeffrey G. Jacob, Rafe T. Patterson, Michael F. Flagg, John W. Cash
  • Publication number: 20080037045
    Abstract: A packaging machine (10) includes a lane assembly (12) that includes one or more lanes (L) which guide cylindrical articles (B), such as cans or bottles, across a series of substantially parallel conveyors. The lane assembly (12) includes an adjustable guide bar (34) which defines an adjustable portion (V) of the lane (L) that can be adjusted to adapt to the diameter of articles (B). The lane assembly (12) also includes lane extensions (70) that can be adjusted to control the position of rows or articles (B) as the articles (B) exit the lanes (L) onto a conveyor (20).
    Type: Application
    Filed: April 30, 2007
    Publication date: February 14, 2008
    Inventors: Jeffrey G. Jacob, Rafe T. Patterson, Michael F. Flagg, John W. Cash