Abstract: An aspect of the invention can be regarded as a method of balancing a rotary actuator for use in a rotatable head stack assembly (HSA) portion in a disk drive. The rotary actuator has a pivot axis, and the rotatable HSA portion has an installed HSA portion center-of-gravity. The method provides for deetermining a desired rotary actuator center-of-gravity location for locating the installed HSA portion center-of-gravity along the pivot axis for mitigating acceleration of the rotary actuator about the pivot axis due to external linear acceleration experienced by the disk drive during a track-follow operation. The method further provides for measuring weight distribution characteristics of the rotary actuator to determine an actual rotary actuator center-of-gravity. The method further provides for selectively modifying weight distribution characteristics of the rotary actuator to locate the actual rotary actuator center-of-gravity at the desired rotary actuator center-of-gravity location.

Abstract: A disk drive incidentally generates undesirable acoustic noise during an operation mode and includes a spindle motor having windings and a rotor rotatable at an operating spin-rate during the operation mode. A commutation state sequencer includes a sequence of commutation states including a present commutation state and a next commutation state for generating a sequence of control signals. Switching elements are responsive to the sequence of control signals for sequentially applying a voltage across a selected combination of the windings to generate a torque on the rotor in order to maintain the operating spin-rate. A spindle motor control system provides a series of commutation clock pulses having a corresponding series of commutation clock periods to advance the commutation state sequencer from the present commutation state to the next commutation state.

Abstract: The present invention may be embodied in a method for minimizing adjacent track data loss due to a shock event occurring during a write operation in a disk drive. The method includes providing a plurality of adjacent concentric data tracks, for storage of user data, that are spaced-apart by a track pitch. The plurality of data tracks are allocated into a first set and a second set such that the data tracks of the first and second sets are interleaved physically with one another. A first series of logical block addresses are assigned to the first set of data tracks such that the first series of logical block addresses are consecutively numbered between successive ones of the first set of data tracks. A second series of logical block addresses, which consecutively follow the first series of logical block addresses, are assigned to the second set of data tracks such that the second series of logical block addresses are consecutively numbered between successive ones of the second set of data tracks.

Abstract: A method of operating a disk drive to efficiently recover from an event which interrupts a safe-to-write condition that occurs during a write operation includes receiving a string of data blocks for writing on respective addressable locations on a track of a disk in the disk drive. During a pass of the addressable locations under the read/write head, the head is positioned to follow the track within a tolerance limit and a first write operation is started to write the string of data blocks on the track. During the first write operation, if it is detected that a safe-to-write condition no longer exists, as may be triggered by a shock event, the first write operation is aborted. When it is later determined that the safe-to-write condition is asserted, a second write operation is defined to write a set of addressable locations within the string of data blocks which have yet to pass under the read/write head and the second write operation is performed.

Abstract: A method for controlling the current applied to a voice coil motor (VCM) prevents overheating of a coil in the VCM. The method includes the steps of defining an acceleration interval for measuring the distance traveled by a head moved by the VCM. The method also defines a distance traveled during the acceleration interval which can be used as a reference for indicating that the coil is being overheated. The VCM is driven for the acceleration interval and the distance traveled during the interval is measured and compared to the reference distance. If the difference exceeds a threshold, then the current being applied to the coil is controlled to maintain the coil temperature within a limit. If, however, the difference does not exceed the threshold, the current being applied to the coil is controlled to meet a performance requirement.

Abstract: A method of making a balance-compensated (BC) rotary actuator for use in a rotatable BC head stack assembly (HSA) portion in a disk drive based upon track-follow characteristics of a rotatable test HSA portion is provided. The test HSA portion includes a test rotary actuator having a test actuator weight specification. The test rotary actuator has an actuator body portion, a test pivot axis extending through the actuator body portion and a head connected to the actuator body portion. The test rotary actuator is controlled to rotate about the test pivot axis for positioning the head over a selected disk track. The test rotary actuator has a test rotary actuator center-of-gravity torque vector associated therewith about the test pivot axis. The method provides for vibrating the disk drive at a vibration frequency in order to vibrate the test HSA portion. Position error information is read using the head while performing a track-follow operation during the vibrating of the test HSA portion.

Abstract: The invention is a method of characterizing the frequency response of the servo control system in a disk drive having a sampled servo system having a sampling rate and a nominal bandwidth, wherein the sampled servo system comprises a plant and a servo controller that controls the plant using a compensator and a gain element with a nominal open loop gain. The invention is, in more detail, a method for adaptively modifying the servo controller to compensate for plant variations which are incompatible with the nominal gain and bandwidth, including the steps of implementing a self-generated bode plot to determine a gain margin and a phase margin, and if the gain margin is not greater than a predetermined minimum, adjusting the open loop gain of the servo controller to provide a gain margin which is greater than the predetermined minimum at a bandwidth which is different than the nominal bandwidth; and adjusting the compensator to provide a phase margin which is greater than a predetermined minimum.

Abstract: A disk drive with a disk having a servo pattern including a special “calibration track” wherein a plurality of staggered calibration burst pairs define null points that are radially shifted from a burst pair centerline by precise, predefined, fractional track amounts to collectively provide accurate information about servo signal values generated as a function of real displacement. The staggered calibration bursts beneficially allows for calibrating the PES signal after the drive is removed from the servowriter during a manufacturing phase called Intelligent Burn-In. The staggered calibration bursts are preferably written in data regions so that they are disposable and may be selectively written over with data to maximize storage space. Some or all of the calibration bursts may alternatively be retained for a subsequent recalibration.

Abstract: A disk drive employs a method of operating a spindle motor to respond to a spin-down command to reduce the time required for subsequently responding to a spin-up command. After receiving the spin-down command, and while the rotor continues to spin in the forward-spin direction, a state machine is set to and maintained in a first predetermined register state such that a controlled rotor-stopping operation is performed. At the end of the controlled rotor-stopping operation, the rotor angle is within the range of a peaked forward direction waveform for a second predetermined register state of the state machine.

Abstract: A disk drive employs a method of operating a spindle motor to respond to a spin-down command to reduce the time required for spinning down and subsequently spinning up the spindle motor. The disk drive is connectable to a power supply having a fixed DC voltage. The spindle motor includes a stator having a plurality of windings and a rotor rotatable at a variable spin-rate. The rotor has an angular position relative to the stator. The disk drive includes switching elements coupled to the fixed DC voltage and the plurality of windings. The switching elements are controlled to sequentially apply the fixed DC voltage across a selected combination of the windings to generate a negative torque on the rotor such that a controlled braking operation is performed to decelerate the rotor to a selected spin-rate .omega.1. After the variable spin-rate is reduced to the selected spin-rate .omega.

Abstract: A disk drive with a disk having a servo pattern including a special "calibration track" wherein a plurality of calibration burst pairs are recorded on a spiral centerline to define null points that are radially shifted from a burst pair centerline by precise, predefined or subsequently measured, fractional track amounts to collectively provide accurate information about servo signal values generated as a function of real displacement. The calibration burst pairs beneficially allow for calibrating the PES signal after the drive is removed from the servowriter during a manufacturing phase called Intelligent Burn-In. The calibration bursts are recorded on a spiral to reduce the recording time and are preferably written in data regions so that they are disposable and may be selectively written over with data to maximize storage space. Some or all of the calibration burst pairs may be retained for a subsequent recalibration.

Abstract: A magnetic storage disk drive having a servo burst pattern which asymmetrically increases the linear region in which a read head may be micro-jogged from a burst pair center line to align the read head with a data track. The innovative servo pattern comprises a first pair of servo bursts that define a first burst pair centerline for writing a particular data track to a data track side of the first centerline, and a second pair of servo bursts collectively define a second burst pair centerline that is positioned to the data track side of the first burst pair centerline and is sufficiently close to the first burst pair center line so that the read head "sees" the second pair of servo bursts before "losing" the first pair of servo bursts when micro-jogged to the data track side for reading. The second burst pair centerline should be no farther from the first burst pair centerline than the linear read width of the read head.

Abstract: The invention relates generally to rotating magnetic storage disk drive and, more particularly, to a method of seamlessly recording circumferentially overlapping servo bursts on a magnetic disk with successive passes of a write head that is guided by a servo track writer wherein the servo bursts are contained in at least two servo burst groups that each have at least one circumferential burst position which may contain a servo burst.

Abstract: Commutation is the process of driving current through the windings to produce a rotating magnetic field that the rotor attempts to catch. Typically, four to six commutation cycles occur for each rotation of the rotor of the motor. Unlike traditional commutation methods where only six phases are commutated during one commutation cycle, the hybrid commutation cycle includes 12 phases. The particular method for commutation switches between current driving modes where one driving mode drives current through all three windings and an other driving mode drives current through less than all three windings of the motor. More particularly, in the second driving mode current is driven through two windings of the motor. During a commutation cycle, these driving modes are alternated.

Abstract: A method and system for a disk drive that estimates demand DAC saturation current by performing a first slew with the demand DAC in saturation, and then iteratively refining the estimate in response to a sequence of slews with the demand DAC not in saturation. Each successive slew is performed with the demand DAC preloaded with an acceleration value calculated in the previous iteration. To perform each slew, the disk drive microcontroller loads the demand DAC with an acceleration value, waits a predetermined time interval, and reads servo signals to identify the track to which the head has slewed at the end of the time interval. The microcontroller then calculates the distance traveled by the actuator during the present slew and uses the ratio of this head travel distance to the head travel distance of the first (saturated) slew to refine the saturated acceleration value estimated in the previous iteration. These estimates converge over successive iterations toward the desired demand DAC saturation current.

Abstract: A disk drive system for use in limited power applications is disclosed. The disk drive includes a spindle motor having two or more windings, along with a spindle motor driver which can drive the spindle motor in any of a unipolar, bipolar or tripolar mode. The bipolar or tripolar mode is used to start the disk drive and then the unipolar mode is used to operate the disk drive while data is being retrieved. By combining the three drive modes a large start current reduction and higher rotation velocities are achieved. Current consumption is further minimized by adaptively transitioning from bipolar to unipolar modes of operation. The disclosure also includes a general methodology for optimal motor K.sub.E and K.sub.M parameter selection.

Abstract: A disk drive system for use in limited power applications is disclosed. The disk drive includes a spindle motor having two or more windings, along with a spindle motor driver which can drive the spindle motor in any of a unipolar, bipolar or tripolar mode. The bipolar or tripolar mode is used to start the disk drive and then the unipolar mode is used to operate the disk drive while data is being retrieved. By combining the three drive modes a large start current reduction and higher rotation velocities are achieved. Current consumption is further minimized by adaptively transitioning from bipolar to unipolar modes of operation. The disclosure also includes a general methodology for optimal motor K.sub.E and K.sub.M parameter selection.