Abstract: A tooling installation system having unique tools which provide an external force directly to the sleeve end of a faster to create a bulb on the sleeve of the fastener is provided. The system provides external forces directly to the sleeve end of the fastener deforming a portion of the sleeve radially outward and onto the structure prior to swaging a second portion of the sleeve radially inward onto the pin. Additionally, the system controls formation of the sleeve by capturing an external portion of the sleeve creating a cavity between the tool and the structure for achieving proper bulb formation during installation prior to swage. The system also provides specific forces to the head of the pin and the head of the sleeve to insure proper seating of the fastener head against the structure inducing residual compressive stresses within the structure, thus improving mechanical properties such as fatigue life of the structure.

Abstract: A tooling installation system having unique tools which provide an external force directly to the sleeve end of a faster to create a bulb on the sleeve of the fastener is provided. The system provides external forces directly to the sleeve end of the fastener deforming a portion of the sleeve radially outward and onto the structure prior to swaging a second portion of the sleeve radially inward onto the pin. Additionally, the system controls formation of the sleeve by capturing an external portion of the sleeve creating a cavity between the tool and the structure for achieving proper bulb formation during installation prior to swage. The system also provides specific forces to the head of the pin and the head of the sleeve to insure proper seating of the fastener head against the structure inducing residual compressive stresses within the structure, thus improving mechanical properties such as fatigue life of the structure.

Abstract: A self-integrating insert sleeve assembly, comprising an insert sleeve and an expander pin, for insertion into an aperture of a work piece is provided. Upon installation, the insert sleeve component is incrementally expanded by interaction with the pin, and secured to the aperture of the work piece, such that the resulting aperture of the installed insert sleeve has a predetermined diameter, and the resulting structure now contains compressive residual stresses. Thus, the installed insert sleeve may be employed as a hole repair solution, allowing for the installation of an original size fastener per structural design within a damaged and reconditioned aperture, or simply for enhanced structural fatigue life. The installation of this insert sleeve may be done through various manners, including pull type, push type, and blind type installation processes.

Abstract: A self-integrating insert sleeve assembly, comprising an insert sleeve and an expander pin, for insertion into an aperture of a work piece is provided. Upon installation, the insert sleeve component is incrementally expanded by interaction with the pin, and secured to the aperture of the work piece, such that the resulting aperture of the installed insert sleeve has a predetermined diameter, and the resulting structure now contains compressive residual stresses. Thus, the installed insert sleeve may be employed as a hole repair solution, allowing for the installation of an original size fastener per structural design within a damaged and reconditioned aperture, or simply for enhanced structural fatigue life. The installation of this insert sleeve may be done through various manners, including pull type, push type, and blind type installation processes.

Abstract: A fastener, capable of securing work pieces accessible from only one side, is provided. The blind fastener includes a deformable sleeve and a pin, the pin having a main body section and a tail section. The main body section includes a shear load bearing section integrally connected to a lock collar engagement section on a first end and a pin stalk section on a second end, the pin stalk section integrally connected to a series of pin sleeve integrating grooves. The tail section is integrally connected between the main body, via a break notch, and a series of serrations. The sleeve includes a hollow tubular shank having a first sleeve end and a second sleeve end, where the first sleeve end has a sleeve head having an opening for receiving the main body section. At all times during assembly of the fastener, the series of serrations remain outside the sleeve, never passing through the sleeve.

Abstract: A novel one piece integrated fastener is provided which includes a deformable sleeve for receiving a pin where the pin has an elongated pin shank, terminating at a first pin end in a pin head and terminating at a second pin end in an externally threaded portion, and a transitional section integrally connected between the first pin end and the second pin end. The deformable sleeve may include a hollow tubular shank terminating at a first sleeve end in a sleeve head having an opening for receiving the pin and terminating at a second sleeve end having an internal sleeve head surface for engagement with the external pin head side surface when in an assembled position. The sleeve includes a first sleeve section, a second sleeve section and a third sleeve section having an internal surface for engaging the externally threaded portion of the pin upon installation.

Abstract: A novel fastener is provided which includes an expanding sleeve for receiving a pin where the pin has shank terminating at a first end in a pin head and terminating at a second end in an externally threaded portion of the pin. The expanding sleeve may include a hollow tubular shank terminating at a first end in a sleeve head and having an opening at a second sleeve end for receiving the pin. The sleeve head include an internal sleeve head surface for engagement with an external pin head side surface when in an assembled position. When the pin and expanding sleeve in the assembled position are inserted into an aperture in a structure, a gap is formed between the aperture and an outer surface of the expanding sleeve. The outer surface of the expanding sleeve radially expands outward into the aperture filling the gap upon engagement of the internal face of the sleeve head and the external pin head surface.

Abstract: A fastener, capable of securing work pieces accessible from only one side, is provided. The blind fastener includes a deformable sleeve and a pin, the pin having a main body section and a tail section. The main body section includes a shear load bearing section integrally connected to a lock collar engagement section on a first end and a pin stalk section on a second end, the pin stalk section integrally connected to a series of pin sleeve integrating grooves. The tail section is integrally connected between the main body, via a break notch, and a series of serrations. The sleeve includes a hollow tubular shank having a first sleeve end and a second sleeve end, where the first sleeve end has a sleeve head having an opening for receiving the main body section. At all times during assembly of the fastener, the series of serrations remain outside the sleeve, never passing through the sleeve.

Abstract: A novel one piece integrated fastener is provided which includes a deformable sleeve for receiving a pin where the pin has an elongated pin shank, terminating at a first pin end in a pin head and terminating at a second pin end in an externally threaded portion, and a transitional section integrally connected between the first pin end and the second pin end. The deformable sleeve may include a hollow tubular shank terminating at a first sleeve end in a sleeve head having an opening for receiving the pin and terminating at a second sleeve end having an internal sleeve head surface for engagement with the external pin head side surface when in an assembled position. The sleeve includes a first sleeve section, a second sleeve section and a third sleeve section having an internal surface for engaging the externally threaded portion of the pin upon installation.

Abstract: A novel fastener is provided which includes an expanding sleeve for receiving a pin where the pin has shank terminating at a first end in a pin head and terminating at a second end in an externally threaded portion of the pin. The expanding sleeve may include a hollow tubular shank terminating at a first end in a sleeve head and having an opening at a second sleeve end for receiving the pin. The sleeve head include an internal sleeve head surface for engagement with an external pin head side surface when in an assembled position. When the pin and expanding sleeve in the assembled position are inserted into an aperture in a structure, a gap is formed between the aperture and an outer surface of the expanding sleeve. The outer surface of the expanding sleeve radially expands outward into the aperture filling the gap upon engagement of the internal face of the sleeve head and the external pin head surface.

Abstract: A rivetless nut plate has a nut, a holding bracket, a member and a nut retainer. The nut is provided with an aperture therethrough and is secured within a bracket portion of the holding bracket by the retainer but also is permitted limited movement within the bracket portion. The holding bracket further includes a tubular portion having inner and outer walls. The inner wall is tapered such that the member is positioned against the inner wall. Upon an axial force being applied to the member through the aperture of the nut, the member is pushed through the tubular portion from the first end to the second end in order to expand the inner wall and force the outer wall into engagement with the wall of the workpiece. A tool is provided to push the member through the tubular member and can be incorporated into either a manual or automatic process.

Abstract: A rivet having improved formability is provided. The rivet has a shank having a head at one end. The shank and the head have a refined grain structure. The rivet is manufactured from the region of the workpiece having a refined grain structure by first forming a region having a refined grain structure in a workpiece and then forming the rivet. The refined grain structure results in improved mechanical properties, such as formability, strength, toughness, ductility, corrosion resistance, and fatigue resistance. The improved formability of the rivet reduces the formation and propagation of cracks during the manufacture and installation of the rivets.

Abstract: A method of securing a nut plate to a workpiece includes the step of providing a nut plate include a nut, a holding bracket having tubular and bracket portions, and a stem. The tubular portion has an aperture therethrough which is inwardly tapered from a first end to a second end thereof. The stem is positioned within the aperture of the tubular portion. The tubular portion is positioned within an aperture defining a wall of a workpiece, such that the bracket portion rests on top of the workpiece. The nut is retained within the bracket portion. A force is applied to the stem such that the head expands the tubular portion radially outwardly from the first end to the second end such that the tubular portion becomes secured to the wall. The holding bracket may be formed of two separate elements, a sleeve having a tubular portion and a bracket.

Abstract: A rivetless nut plate has a nut, a holding bracket, a member and a nut retainer. The nut is provided with an aperture therethrough and is secured within a bracket portion of the holding bracket by the retainer but also is permitted limited movement within the bracket portion. The holding bracket further includes a tubular portion having inner and outer walls. The inner wall is tapered such that the member is positioned against the inner wall. Upon an axial force being applied to the member through the aperture of the nut, the member is pushed through the tubular portion from the first end to the second end in order to expand the inner wall and force the outer wall into engagement with the wall of the workpiece. A tool is provided to push the member through the tubular member and can be incorporated into either a manual or automatic process.

Abstract: The invention provides a rivetless nut plate including a nut, a holding bracket having tubular and bracket portions, and a stem having an enlarged head. The stem is positioned within an aperture of the tubular portion such that the head is resting on a shoulder within the bracket aperture. The tubular portion is positioned within an aperture of a workpiece, such that the bracket portion rests on top of the workpiece. The nut is retained within the bracket portion. Force is applied to a bottom of the workpiece and another opposite force is applied to the stem such that the head expands the tubular portion radially outwardly such that lobes on the tubular portion become embedded into the wall of the workpiece, thereby securing the nut plate to the workpiece. The holding bracket could also be formed of two separate elements, a sleeve having a tubular portion and a bracket.

Abstract: A rivet having improved formability is provided. The rivet has a shank having a head at one end. The shank and the head have a refined grain structure. The rivet is manufactured from the region of the workpiece having a refined grain structure by first forming a region having a refined grain structure in a workpiece and then forming the rivet. The refined grain structure results in improved mechanical properties, such as formability, strength, toughness, ductility, corrosion resistance, and fatigue resistance. The improved formability of the rivet reduces the formation and propagation of cracks during the manufacture and installation of the rivets.

Abstract: A rivet having improved formability is provided. The rivet has a shank having a head at one end. The shank and the head have a refined grain structure. The rivet is manufactured from the region of the workpiece having a refined grain structure by first forming a region having a refined grain structure in a workpiece and then forming the rivet. The refined grain structure results in improved mechanical properties, such as formability, strength, toughness, ductility, corrosion resistance, and fatigue resistance. The improved formability of the rivet reduces the formation and propagation of cracks during the manufacture and installation of the rivets.

Abstract: A rivet having improved formability is provided. The rivet has a shank having a head at one end. The shank and the head have a refined grain structure. The rivet is manufactured from the region of the workpiece having a refined grain structure by first forming a region having a refined grain structure in a workpiece and then forming the rivet. The refined grain structure results in improved mechanical properties, such as formability, strength, toughness, ductility, corrosion resistance, and fatigue resistance. The improved formability of the rivet reduces the formation and propagation of cracks during the manufacture and installation of the rivets.

Abstract: A rivet having improved formability is provided. The rivet has a shank having a head at one end. The shank and the head have a refined grain structure. The rivet is manufactured from the region of the workpiece having a refined grain structure by first forming a region having a refined grain structure in a workpiece and then forming the rivet. The refined grain structure results in improved mechanical properties, such as formability, strength, toughness, ductility, corrosion resistance, and fatigue resistance. The improved formability of the rivet reduces the formation and propagation of cracks during the manufacture and installation of the rivets.

Abstract: A rivet having improved formability is provided. The rivet has a shank having a head at one end. The shank and the head have a refined grain structure. The rivet is manufactured from the region of the workpiece having a refined grain structure by first forming a region having a refined grain structure in a workpiece and then forming the rivet. The refined grain structure results in improved mechanical properties, such as formability, strength, toughness, ductility, corrosion resistance, and fatigue resistance. The improved formability of the rivet reduces the formation and propagation of cracks during the manufacture and installation of the rivets.