Patents by Inventor Rahul R. Potera

Rahul R. Potera has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240145537
    Abstract: A method of forming a semiconductor device includes etching a semiconductor layer to form a plurality of mesa stripes in the semiconductor layer. The plurality of mesa stripes extend in a first direction and include mesa sidewalls that extend in the first direction and mesa surfaces at opposite ends of the mesa stripes. An additional mesa region is formed at an end of at least one of the mesa stripes. The additional mesa region is electrically insulated from the at least one of the mesa stripes. A semiconductor device structure includes a plurality of mesa stripes that extend in a first direction and include mesa sidewalls that extend in the first direction and mesa end surfaces at opposite ends of the mesa stripes. An additional mesa region that is electrically insulated from the at least one of the mesa stripes is at an end of at least one of the mesa stripes.
    Type: Application
    Filed: October 31, 2022
    Publication date: May 2, 2024
    Inventors: Rahul R. Potera, Matthew McCain, Madankumar Sampath, Steven Rogers
  • Publication number: 20240113235
    Abstract: A semiconductor device includes a semiconductor layer having an active region and an edge termination region, and first metal regions on the semiconductor layer in the active region of the semiconductor layer. The first metal regions include a first metal. The device further includes second metal regions on the semiconductor layer in the edge termination region of the semiconductor layer. The second metal regions include the first metal. The device includes a first metal layer on the semiconductor layer in the active region of the semiconductor layer. The first metal layer includes a second metal, and the metal layer contacts the first metal regions and contacts the semiconductor layer in spaces between the first metal regions.
    Type: Application
    Filed: September 30, 2022
    Publication date: April 4, 2024
    Inventor: Rahul R. Potera
  • Publication number: 20230420575
    Abstract: A method of forming a buried implanted region in a silicon carbide semiconductor layer includes implanting first dopant ions into the silicon carbide semiconductor layer at a first dose and first implant energy to form a first channelized doping profile having a first de-channeled peak at a first depth in the silicon carbide semiconductor layer and a first channeled peak at a second depth that is greater than the first depth. Second dopant ions are implanted into the silicon carbide semiconductor layer at a second dose and second implant energy to form a second channelized doping profile. The second channelized doping profile has a second channeled peak at a third depth in the silicon carbide semiconductor layer that is between the first depth and the second depth. The first channelized doping profile and the second channelized doping profile form a combined doping profile that defines the buried implanted region.
    Type: Application
    Filed: June 24, 2022
    Publication date: December 28, 2023
    Inventors: Rahul R. Potera, Steven Rogers, Edward Robert Van Brunt
  • Publication number: 20230420536
    Abstract: A method of forming ohmic contacts on a semiconductor structure having a p-type region and an n-type region includes depositing a first metal on the n-type region, annealing the structure at a first contact anneal temperature to form a first ohmic contact on the n-type region, depositing a second metal on the first ohmic contact and on the p-type region, and annealing the structure at a second contact anneal temperature, less than the first contact anneal temperature, to form a second ohmic contact on the p-type region.
    Type: Application
    Filed: June 24, 2022
    Publication date: December 28, 2023
    Inventors: Madankumar Sampath, Sei-Hyung Ryu, Rahul R. Potera
  • Publication number: 20230420451
    Abstract: Power semiconductor devices comprise a gate pad, a gate bus, and a gate resistor that is electrically interposed between the gate pad and the gate bus and comprises a wide band-gap semiconductor material region.
    Type: Application
    Filed: June 23, 2022
    Publication date: December 28, 2023
    Inventors: Rahul R. Potera, Prasanna Obala Bhuvanesh, Shadi Sabri, Roberto M. Schupbach, Jianwen Shao
  • Publication number: 20230418319
    Abstract: Transistors are provided that comprise a silicon carbide based semiconductor layer structure, a first current terminal, a second current terminal, a gate terminal, and a minimum gate terminal-to-second current terminal voltage clamp circuit in the semiconductor layer structure that is coupled between the gate terminal and the second current terminal.
    Type: Application
    Filed: September 13, 2023
    Publication date: December 28, 2023
    Inventors: Rahul R. Potera, Andreas Scholze, Jianwen Shao, Edward R. Van Brunt, Philipp Steinmann, James T. Richmond
  • Publication number: 20230327026
    Abstract: A power transistor device includes a drift layer having a first conductivity type and a mesa on the drift layer. The mesa includes a channel region on the drift layer, a source layer on the channel region and a gate region in the mesa adjacent the channel region. The channel region and the source layer have the first conductivity type, and the gate region has a second conductivity type opposite the first conductivity type. The channel region includes a deep conduction region and a shallow conduction region between the deep conduction region and the gate region. The deep conduction region has a first doping concentration, and the shallow conduction region has a second doping concentration that is greater than the first doping concentration.
    Type: Application
    Filed: March 25, 2022
    Publication date: October 12, 2023
    Inventors: Rahul R. Potera, Thomas E. Harrington, III, Edward Robert Van Brunt, Madankumar Sampath
  • Patent number: 11756954
    Abstract: A silicon carbide MOSFET device includes a gate pad area, a main MOSFET area and a secondary MOSFET area. A main source contact is electrically coupled to the source region of each of the main MOSFETs, and a separate secondary source contact is electrically coupled to the source region of each of the secondary MOSFETs. A gate contact electrically connects to each of the insulated gate members of the main and secondary MOSFETs. An asymmetric gate clamping circuit is coupled between the secondary source contact and the gate contact. In a first mode of operation of the MOSFET device the main source contact is electrically coupled with the secondary source contact to activate the gate clamping circuit. When activated, the circuit clamping a gate-to-source voltage to a first clamp voltage in an on-state of the MOSFET device, and to a second clamp voltage in an off-state of the MOSFET device.
    Type: Grant
    Filed: June 30, 2022
    Date of Patent: September 12, 2023
    Assignee: SEMIQ INCORPORATED
    Inventors: Rahul R. Potera, Carl A. Witt
  • Patent number: 11749758
    Abstract: A Junction Barrier Schottky (JBS) diode includes an N-type epitaxial layer disposed on SiC substrate, P+ wavy regions are disposed in the epitaxial layer adjoining a top planar surface, each of which is separated from an adjacent one of the wavy regions by a Schottky barrier contact region. P+ island regions are disposed in the Schottky barrier contact regions. A top metal layer is disposed along the top planar surface in direct contact with the Schottky barrier contact regions, the P+ wavy regions, and the P+ island regions, the top metal layer comprising the anode of the JBS diode. A bottom metal layer is disposed beneath the SiC substrate. The bottom metal layer comprises the cathode of the JBS diode.
    Type: Grant
    Filed: September 28, 2020
    Date of Patent: September 5, 2023
    Assignee: SEMIQ INCORPORATED
    Inventors: Rahul R. Potera, Carl A. Witt
  • Patent number: 11728440
    Abstract: A Schottky diode includes an upper region having a first doping concentration of a first conductivity type, the upper region disposed above the SiC substrate and extending up to a top planar surface. First and second layers of a second conductivity type are disposed in the upper region adjoining the top planar surface and extending downward to a depth. Each of the first and second layers has a second doping concentration, the depth, first doping concentration, and second doping concentration being selected such that the first and second layers are depleted of carriers at a zero bias condition of the Schottky diode. A top metal layer disposed along the top planar surface in direct contact with the upper region and the first and second layers is the anode, and bottom metal layer disposed beneath the SiC substrate is the cathode, of the Schottky diode.
    Type: Grant
    Filed: November 1, 2021
    Date of Patent: August 15, 2023
    Assignee: SEMIQ INCORPORATED
    Inventors: James A. Cooper, Rahul R. Potera
  • Patent number: 11631773
    Abstract: A Schottky diode includes an upper region having a first doping concentration of a first conductivity type, the upper region disposed above the SiC substrate and extending up to a top planar surface. First and second layers of a second conductivity type are disposed in the upper region adjoining the top planar surface and extending downward to a depth. Each of the first and second layers has a second doping concentration, the depth, first doping concentration, and second doping concentration being selected such that the first and second layers are depleted of carriers at a zero bias condition of the Schottky diode. A top metal layer disposed along the top planar surface in direct contact with the upper region and the first and second layers is the anode, and bottom metal layer disposed beneath the SiC substrate is the cathode, of the Schottky diode.
    Type: Grant
    Filed: November 1, 2021
    Date of Patent: April 18, 2023
    Assignee: SEMIQ INCORPORATED
    Inventors: James A. Cooper, Rahul R. Potera
  • Patent number: 11631762
    Abstract: A silicon carbide planar MOSFET includes a junction field-effect transistor (JFET) region that extends up to a top planar surface of the substrate. The JFET region includes a central area, which comprises a portion of the drift region that extends vertically to the top planar surface. First and second sidewall areas are disposed on opposite sides of the central area. The central area has a first lateral width and a first doping concentration. The first and second sidewall areas extend vertically to the top planar surface, with each having a second lateral width. The first and second sidewall areas each have a second doping concentration that is greater than the first doping concentration such that, at a zero bias condition, first and second depletion regions respectively extend only within the first and second sidewall areas of the JFET region.
    Type: Grant
    Filed: May 10, 2021
    Date of Patent: April 18, 2023
    Assignee: SEMIQ INCORPORATED
    Inventor: Rahul R. Potera
  • Patent number: 11605713
    Abstract: A silicon carbide MOSFET includes first and second source regions respectively disposed in the first and second well regions. Each of the first and second source regions extends up to a top surface of the substrate. First and second channel regions of the respective first and second well regions laterally separate the first and second source regions from a JFET region by a channel length. The first and second channel regions extend up to the top surface. The first and second channel regions are each arranged in a wave-shaped pattern at the top surface of the substrate. The wave-shaped pattern extends in first and second lateral directions. In an on-state, current flows laterally from the first and second source regions to the JFET region, and then in a vertical direction down through an extended drain region to the drain region.
    Type: Grant
    Filed: January 22, 2021
    Date of Patent: March 14, 2023
    Assignee: SEMIQ INCORPORATED
    Inventors: Rahul R. Potera, Vipindas Pala, Tony Witt
  • Publication number: 20220336444
    Abstract: A silicon carbide MOSFET device includes a gate pad area, a main MOSFET area and a secondary MOSFET area. A main source contact is electrically coupled to the source region of each of the main MOSFETs, and a separate secondary source contact is electrically coupled to the source region of each of the secondary MOSFETs. A gate contact electrically connects to each of the insulated gate members of the main and secondary MOSFETs. An asymmetric gate clamping circuit is coupled between the secondary source contact and the gate contact. In a first mode of operation of the MOSFET device the main source contact is electrically coupled with the secondary source contact to activate the gate clamping circuit. When activated, the circuit clamping a gate-to-source voltage to a first clamp voltage in an on-state of the MOSFET device, and to a second clamp voltage in an off-state of the MOSFET device.
    Type: Application
    Filed: June 30, 2022
    Publication date: October 20, 2022
    Inventors: Rahul R. Potera, Carl A. Witt
  • Patent number: 11469333
    Abstract: A Schottky diode includes an upper region having a first doping concentration of a first conductivity type, the upper region disposed above the SiC substrate and extending up to a top planar surface. First and second layers of a second conductivity type are disposed in the upper region adjoining the top planar surface and extending downward to a depth. Each of the first and second layers has a second doping concentration, the depth, first doping concentration, and second doping concentration being selected such that the first and second layers are depleted of carriers at a zero bias condition of the Schottky diode. A top metal layer disposed along the top planar surface in direct contact with the upper region and the first and second layers is the anode, and bottom metal layer disposed beneath the SiC substrate is the cathode, of the Schottky diode.
    Type: Grant
    Filed: February 19, 2020
    Date of Patent: October 11, 2022
    Assignee: SEMIQ INCORPORATED
    Inventors: James A. Cooper, Rahul R. Potera
  • Patent number: 11410990
    Abstract: A silicon carbide MOSFET device includes a gate pad area, a main MOSFET area and a secondary MOSFET area. A main source contact is electrically coupled to the source region of each of the main MOSFETs, and a separate secondary source contact is electrically coupled to the source region of each of the secondary MOSFETs. A gate contact electrically connects to each of the insulated gate members of the main and secondary MOSFETs. An asymmetric gate clamping circuit is coupled between the secondary source contact and the gate contact. In a first mode of operation of the MOSFET device the main source contact is electrically coupled with the secondary source contact to activate the gate clamping circuit. When activated, the circuit clamping a gate-to-source voltage to a first clamp voltage in an on-state of the MOSFET device, and to a second clamp voltage in an off-state of the MOSFET device.
    Type: Grant
    Filed: October 15, 2020
    Date of Patent: August 9, 2022
    Assignee: SEMIQ INCORPORATED
    Inventors: Rahul R. Potera, Carl A. Witt
  • Publication number: 20220059709
    Abstract: A Schottky diode includes an upper region having a first doping concentration of a first conductivity type, the upper region disposed above the SiC substrate and extending up to a top planar surface. First and second layers of a second conductivity type are disposed in the upper region adjoining the top planar surface and extending downward to a depth. Each of the first and second layers has a second doping concentration, the depth, first doping concentration, and second doping concentration being selected such that the first and second layers are depleted of carriers at a zero bias condition of the Schottky diode. A top metal layer disposed along the top planar surface in direct contact with the upper region and the first and second layers is the anode, and bottom metal layer disposed beneath the SiC substrate is the cathode, of the Schottky diode.
    Type: Application
    Filed: November 1, 2021
    Publication date: February 24, 2022
    Inventors: James A. Cooper, Rahul R. Potera
  • Publication number: 20220059708
    Abstract: A Schottky diode includes an upper region having a first doping concentration of a first conductivity type, the upper region disposed above the SiC substrate and extending up to a top planar surface. First and second layers of a second conductivity type are disposed in the upper region adjoining the top planar surface and extending downward to a depth. Each of the first and second layers has a second doping concentration, the depth, first doping concentration, and second doping concentration being selected such that the first and second layers are depleted of carriers at a zero bias condition of the Schottky diode. A top metal layer disposed along the top planar surface in direct contact with the upper region and the first and second layers is the anode, and bottom metal layer disposed beneath the SiC substrate is the cathode, of the Schottky diode.
    Type: Application
    Filed: November 1, 2021
    Publication date: February 24, 2022
    Inventors: James A. Cooper, Rahul R. Potera
  • Patent number: 11152503
    Abstract: A silicon carbide MOSFET includes a plurality of first and second trenches each of which extends a predetermined vertical distance from the top of a source down through a body region and into a current spreading layer (CSL). An insulated gate member is disposed in each first trench. The first trenches are each arranged in a wave-shaped pattern that extends in first and second lateral directions. Each of the second trenches is disposed between a pair of adjacent first trenches in the first lateral direction. A shielding region extends vertically from the bottom of each of the second trenches down into a drift region. A top metal layer fill each of the second trenches and electrically contacts the source region, the body region, the CSL, and the shielding region. A bottom metal layer electrically contacts the drain region.
    Type: Grant
    Filed: September 14, 2020
    Date of Patent: October 19, 2021
    Assignee: SEMIQ INCORPORATED
    Inventor: Rahul R. Potera
  • Publication number: 20210143256
    Abstract: A silicon carbide MOSFET includes first and second source regions respectively disposed in the first and second well regions. Each of the first and second source regions extends up to a top surface of the substrate. First and second channel regions of the respective first and second well regions laterally separate the first and second source regions from a JFET region by a channel length. The first and second channel regions extend up to the top surface. The first and second channel regions are each arranged in a wave-shaped pattern at the top surface of the substrate. The wave-shaped pattern extends in first and second lateral directions. In an on-state, current flows laterally from the first and second source regions to the JFET region, and then in a vertical direction down through an extended drain region to the drain region.
    Type: Application
    Filed: January 22, 2021
    Publication date: May 13, 2021
    Inventors: Rahul R. Potera, Vipindas Pala, Tony Witt