Abstract: Provided herein are highly formable aluminum alloys and methods of making the same. The highly formable aluminum alloys described herein can be prepared from recycled materials without significant addition of primary aluminum alloy material. The aluminum alloys are prepared by casting an aluminum alloy that can include such recycled materials and processing the resulting cast aluminum alloy article. Also described herein are methods of using the aluminum alloys and alloy products.

Abstract: Provided herein are highly formable aluminum alloys and methods of making the same. The highly formable aluminum alloys described herein can be prepared from recycled materials without significant addition of primary aluminum alloy material. The aluminum alloys are prepared by casting an aluminum alloy that can include such recycled materials and processing the resulting cast aluminum alloy article. Also described herein are methods of using the aluminum alloys and alloy products.

Abstract: Disclosed are welds formed from improved resistance spot welding, as well as methods of improved resistance spot welding. Resistance spot welding includes positioning a magnet carrier having a plurality of electromagnets on at least one electrode of two electrodes. The method includes positioning a first metal sheet and a second metal sheet between the two electrodes where at least one of the first metal sheet or the second metal sheet includes an aluminum alloy. The method includes positioning the forming a weld nugget by applying a magnetic field from the plurality of electromagnets through the weld while applying a current through the electrodes to stir a portion of the first metal sheet and the second metal sheet forming a weld nugget and adjusting the magnetic field to control at least one characteristic of the weld nugget. Forming the weld nugget joins the first metal sheet with the second metal sheet.