Patents by Inventor Rajesh Prasad

Rajesh Prasad has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250140566
    Abstract: Thicker hardmasks are typically needed for etching deeper capacitor holes in a DRAM structure. Instead of increasing the hardmask thickness, hardmasks may instead be formed with an increased etch selectivity relative to the underlying semiconductor structure. For example, boron-based hardmasks may be formed that include a relatively high percentage of boron (e.g., greater than 90%). The etch selectivity of the hardmask may be improved by performing an ion implant process using different types of ions. The ion implant may take place before or after opening the hardmask with the pattern for the DRAM capacitor holes. Some designs may also tilt the semiconductor substrate relative to the ion implant process and rotate the substrate to provide greater ion penetration throughout a depth of the openings in the hardmask.
    Type: Application
    Filed: October 26, 2023
    Publication date: May 1, 2025
    Applicant: Applied Materials, Inc.
    Inventors: Aykut Aydin, Rajesh Prasad, Fenglin Wang, Rui Cheng, Karthik Janakiraman, Kyu-Ha Shim
  • Publication number: 20250037989
    Abstract: Methods of manufacturing memory devices are provided. The methods improve the quality of a selectively deposited silicon-containing dielectric layer. The method comprises selectively depositing a silicon-containing dielectric layer in a recessed region of a film stack. The selectively deposited silicon-containing dielectric layer is then exposed to a high-density plasma and annealed at a temperature greater than 800° C. to provide a silicon-containing dielectric film having a wet etch rate of less than 4 ?/min.
    Type: Application
    Filed: October 7, 2024
    Publication date: January 30, 2025
    Applicant: Applied Materials, Inc.
    Inventors: Ning Li, Shuaidi Zhang, Mihaela A. Balseanu, Qi Gao, Rajesh Prasad, Tomohiko Kitajima, Chang Seok Kang, Deven Matthew Raj Mittal, Kyu-Ha Shim
  • Publication number: 20240379376
    Abstract: Disclosed herein are approaches for reducing EUV dose during formation of a patterned metal oxide photoresist. In one approach, a method may include providing a stack of layers atop a substrate, the stack of layers comprising a film layer, and implanting the film layer with ions. The method may further include depositing a metal oxide photoresist atop the film layer, and patterning the metal oxide photoresist.
    Type: Application
    Filed: May 9, 2023
    Publication date: November 14, 2024
    Applicant: Applied Materials, Inc.
    Inventors: Rajesh Prasad, Yung-Chen Lin, Zhiyu Huang, Fenglin Wang, Chi-I Lang, Hoyung David Hwang, Edwin A. Arevalo, KyuHa Shim
  • Patent number: 12142475
    Abstract: Methods of manufacturing memory devices are provided. The methods improve the quality of a selectively deposited silicon-containing dielectric layer. The method comprises selectively depositing a silicon-containing dielectric layer in a recessed region of a film stack. The selectively deposited silicon-containing dielectric layer is then exposed to a high-density plasma and annealed at a temperature greater than 800 ° C. to provide a silicon-containing dielectric film having a wet etch rate of less than 4 ?/min.
    Type: Grant
    Filed: February 9, 2022
    Date of Patent: November 12, 2024
    Assignee: Applied Materials, Inc.
    Inventors: Ning Li, Shuaidi Zhang, Mihaela A. Balseanu, Qi Gao, Rajesh Prasad, Tomohiko Kitajima, Chang Seok Kang, Deven Matthew Raj Mittal, Kyu-Ha Shim
  • Patent number: 12112949
    Abstract: Methods and techniques for deposition of amorphous carbon films on a substrate are provided. In one example, the method includes depositing an amorphous carbon film on an underlayer positioned on a susceptor in a first processing region. The method further includes implanting a dopant or the inert species into the amorphous carbon film in a second processing region. The implant species, energy, dose & temperature in some combination may be used to enhance the hardmask hardness. The method further includes patterning the doped amorphous carbon film. The method further includes etching the underlayer.
    Type: Grant
    Filed: October 10, 2022
    Date of Patent: October 8, 2024
    Assignee: Applied Materials, Inc.
    Inventors: Rajesh Prasad, Sarah Bobek, Prashant Kumar Kulshreshtha, Kwangduk Douglas Lee, Harry Whitesell, Hidetaka Oshio, Dong Hyung Lee, Deven Matthew Raj Mittal, Scott Falk, Venkataramana R. Chavva
  • Publication number: 20240332009
    Abstract: Exemplary methods of semiconductor processing may include forming a layer of silicon nitride on a semiconductor substrate. The layer of silicon nitride may be characterized by a first roughness. The methods may include performing a post-deposition treatment on the layer of silicon nitride. The methods may include reducing a roughness of the layer of silicon nitride such that the layer of silicon nitride may be characterized by a second roughness less than the first roughness.
    Type: Application
    Filed: March 26, 2024
    Publication date: October 3, 2024
    Applicant: Applied Materials, Inc.
    Inventors: Qixin Shen, Chuanxi Yang, Hang Yu, Deenesh Padhi, Prashanthi Para, Miguel S. Fung, Rajesh Prasad, Fenglin Wang, Shan Tang, Kyu-Ha Shim
  • Patent number: 12014927
    Abstract: Methods and techniques for deposition of amorphous carbon films on a substrate are provided. In one example, the method includes depositing an amorphous carbon film on an underlayer positioned on a susceptor in a first processing region. The method further includes implanting a dopant or the inert species into the amorphous carbon film in a second processing region. The implant species, energy, dose & temperature in some combination may be used to enhance the hardmask hardness. The method further includes patterning the doped amorphous carbon film. The method further includes etching the underlayer.
    Type: Grant
    Filed: October 11, 2022
    Date of Patent: June 18, 2024
    Assignee: Applied Materials, Inc.
    Inventors: Rajesh Prasad, Sarah Bobek, Prashant Kumar Kulshreshtha, Kwangduk Douglas Lee, Harry Whitesell, Hidetaka Oshio, Dong Hyung Lee, Deven Matthew Raj Mittal, Scott Falk, Venkataramana R. Chavva
  • Publication number: 20240071773
    Abstract: Exemplary methods of semiconductor processing may include forming a layer of silicon-containing material on a semiconductor substrate. The methods may include performing a post-formation treatment on the layer of silicon-containing material to yield a treated layer of silicon-containing material. The methods may include contacting the treated layer of silicon-containing material with an adhesion agent. The methods may include forming a layer of a resist material on the treated layer of silicon-containing material.
    Type: Application
    Filed: August 11, 2023
    Publication date: February 29, 2024
    Applicant: Applied Materials, Inc.
    Inventors: Lei Liao, Yichuan Ling, Zhiyu Huang, Hideyuki Kanzawa, Fenglin Wang, Rajesh Prasad, Yung-Chen Lin, Chi-I Lang, Ho-yung David Hwang, Lequn Liu
  • Publication number: 20240021433
    Abstract: Methods for depositing a hardmask with ions implanted at different tilt angles are described herein. By performing ion implantation to dope an amorphous carbon hardmask at multiple tilt angles, an evenly distributed dopant profiled can be created. The implant tilt angle will determine a dopant profile that enhances the carbon hardmask hardness.
    Type: Application
    Filed: October 13, 2022
    Publication date: January 18, 2024
    Inventors: Scott FALK, Rajesh PRASAD, Sarah Michelle BOBEK, Harry WHITESELL, Kurt DECKER-LUCKE, Kyu-Ha SHIM, Adaeze OSONKIE, Tomohiko KITAJIMA
  • Publication number: 20230369050
    Abstract: A method of forming a semiconductor device may include forming a plurality of fins extending from a buried oxide layer, wherein a masking layer is disposed atop each of the plurality of fins, and performing a high-temperature ion implant to the semiconductor device. The method may further include performing an etch process to remove the masking layer from atop each of the plurality of fins, wherein the etch process does not remove the buried oxide layer.
    Type: Application
    Filed: August 21, 2020
    Publication date: November 16, 2023
    Applicant: Applied Materials, Inc.
    Inventors: Qintao Zhang, Rajesh Prasad, Jun-Feng Lu
  • Publication number: 20230298892
    Abstract: Exemplary methods of semiconductor processing may include forming a layer of amorphous silicon on a semiconductor substrate. The layer of amorphous silicon may be characterized by a first amount of hydrogen incorporation. The methods may include performing a beamline ion implantation process or plasma doping process on the layer of amorphous silicon. The methods may include removing hydrogen from the layer of amorphous silicon to a second amount of hydrogen incorporation less than the first amount of hydrogen incorporation.
    Type: Application
    Filed: July 21, 2021
    Publication date: September 21, 2023
    Applicant: Applied Materials, Inc.
    Inventors: Rui Cheng, Rajesh Prasad, Karthik Janakiraman, Gautam K. Hemani, Krishna Nittala, Shan Tang, Qi Gao
  • Patent number: 11756796
    Abstract: A method may include providing a substrate having, on a first surface of the substrate, a low dielectric constant layer characterized by a layer thickness. The method may include heating the substrate to a substrate temperature in a range of 200° C. to 550° C.; and directing an ion implant treatment to the low dielectric constant layer, while the substrate temperature is in the range of 200° C. to 550° C. As such, the ion implant treatment may include implanting a low weight ion species, at an ion energy generating an implant depth equal to 40% to 175% of the layer thickness.
    Type: Grant
    Filed: May 12, 2021
    Date of Patent: September 12, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Rajesh Prasad, Martin Seamons, Shan Tang, Qi Gao, Deven Raj Mittal, Kyuha Shim
  • Publication number: 20230268188
    Abstract: Methods of forming a silicon hardmask are disclosed. In one example, a method may include forming a silicon mask over a device layer, forming a carbon mask over the silicon mask, and forming an opening through the carbon mask. The method may further include forming an oxide layer within the opening by performing an ion implantation process to an upper surface of the silicon mask.
    Type: Application
    Filed: March 24, 2022
    Publication date: August 24, 2023
    Applicant: Applied Materials, Inc.
    Inventors: Sungho Jo, Rajesh Prasad, Kyuha Shim
  • Patent number: 11626284
    Abstract: A method to form a 2-Dimensional transistor channel may include depositing an amorphous layer comprising a 2-dimensional material, implanting an implant species into the amorphous layer; and annealing the amorphous layer after the implanting. As such, the amorphous layer may form a doped crystalline layer.
    Type: Grant
    Filed: January 15, 2021
    Date of Patent: April 11, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Keith T. Wong, Hurshvardhan Srivastava, Srinivas D. Nemani, Johannes M. van Meer, Rajesh Prasad
  • Publication number: 20230041963
    Abstract: Methods and techniques for deposition of amorphous carbon films on a substrate are provided. In one example, the method includes depositing an amorphous carbon film on an underlayer positioned on a susceptor in a first processing region. The method further includes implanting a dopant or the inert species into the amorphous carbon film in a second processing region. The implant species, energy, dose & temperature in some combination may be used to enhance the hardmask hardness. The method further includes patterning the doped amorphous carbon film. The method further includes etching the underlayer.
    Type: Application
    Filed: October 11, 2022
    Publication date: February 9, 2023
    Inventors: Rajesh PRASAD, Sarah BOBEK, Prashant Kumar KULSHRESHTHA, Kwangduk Douglas LEE, Harry WHITESELL, Hidetaka OSHIO, Dong Hyung LEE, Deven Matthew Raj MITTAL, Scott FALK, Venkataramana R. CHAVVA
  • Publication number: 20230029929
    Abstract: Methods and techniques for deposition of amorphous carbon films on a substrate are provided. In one example, the method includes depositing an amorphous carbon film on an underlayer positioned on a susceptor in a first processing region. The method further includes implanting a dopant or the inert species into the amorphous carbon film in a second processing region. The implant species, energy, dose & temperature in some combination may be used to enhance the hardmask hardness. The method further includes patterning the doped amorphous carbon film. The method further includes etching the underlayer.
    Type: Application
    Filed: October 10, 2022
    Publication date: February 2, 2023
    Inventors: Rajesh PRASAD, Sarah BOBEK, Prashant Kumar KULSHRESHTHA, Kwangduk Douglas LEE, Harry WHITESELL, Hidetaka OSHIO, Dong Hyung LEE, Deven Matthew Raj MITTAL, Scott FALK, Venkataramana R. CHAVVA
  • Patent number: 11551904
    Abstract: A system and method that allows higher energy implants to be performed, wherein the peak concentration depth is shallower than would otherwise occur is disclosed. The system comprises an ion source, an accelerator, a platen and a platen orientation motor that allows large tilt angles. The system may be capable of performing implants of hydrogen ions at an implant energy of up to 5 MeV. By tilting the workpiece during an implant, the system can be used to perform implants that are typically performed at implant energies that are less than the minimum implant energy allowed by the system. Additionally, the resistivity profile of the workpiece after thermal treatment is similar to that achieved using a lower energy implant. In certain embodiments, the peak concentration depth may be reduced by 3 ?m or more using larger tilt angles.
    Type: Grant
    Filed: September 9, 2020
    Date of Patent: January 10, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Venkataramana R. Chavva, KyuHa Shim, Hans Gossmann, Edwin Arevalo, Scott Falk, Rajesh Prasad
  • Publication number: 20220367205
    Abstract: A method may include providing a substrate having, on a first surface of the substrate, a low dielectric constant layer characterized by a layer thickness. The method may include heating the substrate to a substrate temperature in a range of 200° C. to 550° C.; and directing an ion implant treatment to the low dielectric constant layer, while the substrate temperature is in the range of 200° C. to 550° C. As such, the ion implant treatment may include implanting a low weight ion species, at an ion energy generating an implant depth equal to 40% to 175% of the layer thickness.
    Type: Application
    Filed: May 12, 2021
    Publication date: November 17, 2022
    Applicant: Applied Materials, Inc.
    Inventors: Rajesh Prasad, Martin Seamons, Shan Tang, Qi Gao, Deven Raj Mittal, Kyuha Shim
  • Patent number: 11469107
    Abstract: Methods and techniques for deposition of amorphous carbon films on a substrate are provided. In one example, the method includes depositing an amorphous carbon film on an underlayer positioned on a susceptor in a first processing region. The method further includes implanting a dopant or the inert species into the amorphous carbon film in a second processing region. The implant species, energy, dose & temperature in some combination may be used to enhance the hardmask hardness. The method further includes patterning the doped amorphous carbon film. The method further includes etching the underlayer.
    Type: Grant
    Filed: July 27, 2020
    Date of Patent: October 11, 2022
    Assignee: Applied Materials, Inc.
    Inventors: Rajesh Prasad, Sarah Bobek, Prashant Kumar Kulshreshtha, Kwangduk Douglas Lee, Harry Whitesell, Hidetaka Oshio, Dong Hyung Lee, Deven Matthew Raj Mittal, Scott Falk, Venkataramana R. Chavva
  • Publication number: 20220262619
    Abstract: Methods of manufacturing memory devices are provided. The methods improve the quality of a selectively deposited silicon-containing dielectric layer. The method comprises selectively depositing a silicon-containing dielectric layer in a recessed region of a film stack. The selectively deposited silicon-containing dielectric layer is then exposed to a high-density plasma and annealed at a temperature greater than 800 ° C. to provide a silicon-containing dielectric film having a wet etch rate of less than 4 ?/min.
    Type: Application
    Filed: February 9, 2022
    Publication date: August 18, 2022
    Applicant: Applied Materials, Inc.
    Inventors: Ning Li, Shuaidl Zhang, Mihaela A. Balseanu, Qi Gao, Rajesh Prasad, Tomohiko Kitajima, Chang Seok Kang, Deven Matthew Raj Mittal, Kyu-Ha Shim