Abstract: A textured release sheet includes a substrate including a top side and a bottom side. A matte surface is formed on the bottom side thereof, wherein the matte surface of the surfacing material is a coating of an radiation curable material applied to the bottom side of the substrate. The coating is an UV curable acrylate mixture applied to the substrate, wherein the UV curable acrylate mixture is irradiated with UV-radiation via an excimer laser emitter to produce a UV-irradiated layer wherein the UV curable acrylate mixture is only crosslinked on the surface thereof, which produces a matting surface through the effects of a micro-convolution.

Abstract: A water impervious wall panel system includes an intermediate first wall panel composed of a waterproof core and a decorative surfacing attached to the core, wherein the intermediate first wall panel is provided with tongue-and-groove edges. The water impervious wall panel system also includes an end second wall panel composed of a waterproof core and a decorative surfacing attached to the core, wherein the end second wall panel is provided with a tongue-and-groove edge and a rolled edge.

Abstract: A decorative laminate lay-up includes a decorative laminate sheet assembly composed of an exterior overlay paper layer, a decorative layer, and a core layer. The decorative laminate lay-up includes a texture imparting member in the form of a textured release sheet including a top side and a bottom side. The textured release sheet includes a textured matte surface formed on the bottom side thereof and ultimately applied the textured matte surface to a resulting decorative laminate.

Abstract: A laminate lay-up includes a coated decorative paper layer having a decorative paper layer with a textured coating layer applied thereto. The textured coating layer is comprised of a UV curable coating composition. The laminate lay-up also includes a decorative layer and a core layer.

Abstract: A method of processing a part includes: identifying (2502) a location of at least one hole (62) disposed in the part using a computer-aided design (CAD) model of the part (36); aligning (2504) the part in a mounting system (56); 3D-scanning (2506) the part (36); detecting (2520) at least one boundary feature of the hole (36) based at least partially on at least one datum from 3D-scanning (2506) the part; and generating (2536) a first toolpath (92) based at least partially on the boundary feature.

Abstract: A decorative laminate lay-up used in the manufacture of decorative laminates includes a decorative laminate sheet assembly composed of resin impregnated paper layers and a textured release sheet positioned on a top surface of the decorative laminate sheet assembly. The textured release sheet provides a textured surface to decorative laminates resulting from processing of the decorative laminate sheet assembly, wherein the textured release sheet includes a textured surface exhibiting anti-reflective, hydrophobic and oleophobic characteristics leading to a fingerprint proof surface.

Abstract: A decorative laminate lay-up used in the manufacture of decorative laminates includes a decorative laminate sheet assembly composed of resin impregnated paper layers and a textured release sheet positioned on a top surface of the decorative laminate sheet assembly. The textured release sheet provides a textured surface to decorative laminates resulting from processing of the decorative laminate sheet assembly, wherein the textured release sheet includes a textured surface exhibiting superhydrophobicity, self-cleaning and low surface energy.

Abstract: A textured release sheet includes a substrate, which has been electron beam treated, including a top side and a bottom side. A matte surface is formed on the bottom side thereof, wherein the matte surface of the surfacing material is a coating of an radiation curable material applied to the bottom side of the substrate. The coating is an UV curable acrylate mixture applied to the substrate, wherein the UV curable acrylate mixture is irradiated with UV-radiation via an excimer laser emitter to produce a UV-irradiated layer wherein the UV curable acrylate mixture is only crosslinked on the surface thereof, which produces a matting surface through the effects of a micro-convolution.

Abstract: A surfacing material includes a substrate having a top side and a bottom side. A matte surface is formed on the bottom side thereof, wherein the matte surface of the surfacing material is a coating of an electron beam radiation curable material applied to the bottom side of the substrate. The coating is an epoxy acrylic or urethane acrylic laid upon the substrate. The epoxy acrylic or urethane acrylic is irradiated with UV-radiation to produce a UV-radiation layer wherein the epoxy acrylic or urethane acrylic is neither hardened nor is an entire layer of the epoxy acrylic or urethane acrylic crosslinked but rather the epoxy acrylic or urethane acrylic only crosslinked on the surface thereof, which produces a matting surface through the effects of a micro-convolution.

Abstract: A textured press plate for use in the manufacture of decorative laminate is provided. The textured press plate is manufactured by the method include the steps of applying a UV curable acrylate mixture to a surface of a press plate substrate, irradiating the UV curable acrylate mixture with LED precure by excimer UV to create a UV-irradiated layer having a surface exhibiting micro-folding, and fully curing the UV-irradiated layer to form a textured coating layer.

Abstract: A laminate lay-up includes a coated decorative paper layer having a decorative paper layer with a textured coating layer applied thereto. The textured coating layer is comprised of a UV curable coating composition. The laminate lay-up also includes a decorative layer and a core layer.

Abstract: A water impervious wall panel system includes an intermediate first wall panel composed of a waterproof core and a decorative surfacing attached to the core, wherein the intermediate first wall panel is provided with tongue-and-groove edges. The water impervious wall panel system also includes an end second wall panel composed of a waterproof core and a decorative surfacing attached to the core, wherein the end second wall panel is provided with a tongue-and-groove edge and a rolled edge.

Abstract: A water impervious wall panel system includes an intermediate first wall panel composed of a waterproof core and a decorative surfacing attached to the core, wherein the intermediate first wall panel is provided with tongue-and-groove edges. The water impervious wall panel system also includes an end second wall panel composed of a waterproof core and a decorative surfacing attached to the core, wherein the end second wall panel is provided with a tongue-and-groove edge and a rolled edge.

Abstract: A textured release sheet includes a substrate, which has been electron beam treated, including a top side and a bottom side. A matte surface is formed on the bottom side thereof, wherein the matte surface of the surfacing material is a coating of an radiation curable material applied to the bottom side of the substrate. The coating is an UV curable acrylate mixture applied to the substrate, wherein the UV curable acrylate mixture is irradiated with UV-radiation via an excimer laser emitter to produce a UV-irradiated layer wherein the UV curable acrylate mixture is only crosslinked on the surface thereof, which produces a matting surface through the effects of a micro-convolution.

Abstract: A textured release sheet includes a substrate including a top side and a bottom side. A matte surface is formed on the bottom side thereof, wherein the matte surface of the surfacing material is a coating of an radiation curable material applied to the bottom side of the substrate. The coating is an UV curable acrylate mixture applied to the substrate, wherein the UV curable acrylate mixture is irradiated with UV-radiation via an excimer laser emitter to produce a UV-irradiated layer wherein the UV curable acrylate mixture is only crosslinked on the surface thereof, which produces a matting surface through the effects of a micro-convolution.

Abstract: A surfacing material includes a substrate having a top side and a bottom side. A matte surface is formed on the bottom side thereof, wherein the matte surface of the surfacing material is a coating of an electron beam radiation curable material applied to the bottom side of the substrate. The coating is an epoxy acrylic or urethane acrylic laid upon the substrate. The epoxy acrylic or urethane acrylic is irradiated with UV-radiation to produce a UV-radiation layer wherein the epoxy acrylic or urethane acrylic is neither hardened nor is an entire layer of the epoxy acrylic or urethane acrylic crosslinked but rather the epoxy acrylic or urethane acrylic is only crosslinked on the surface thereof, which produces a matting surface through the effects of a micro-convolution.

Abstract: A digitally printed decorative surfacing material includes a base layer of vulcanized fiber with ink on a top surface thereof, the base layer and the ink defining a printed vulcanized fiber base layer. The digitally printed decorative surfacing material also includes a top coat layer applied to the printed vulcanized fiber base layer to provide scratch resistance and other physical properties. The digitally printed decorative surfacing material is manufactured by providing a base layer of vulcanized fiber, applying ink on a top surface of the base layer thereby defining a printed vulcanized fiber base layer, and applying a top coat layer to the printed vulcanized fiber base layer to provide scratch resistance and other physical properties.

Abstract: A decorative laminate lay-up includes a decorative laminate sheet assembly composed of an exterior overlay paper layer, a decorative layer, and a core layer. The decorative laminate lay-up includes a texture imparting member in the form of a textured release sheet including a top side and a bottom side. The textured release sheet includes a textured matte surface formed on the bottom side thereof and ultimately applied the textured matte surface to a resulting decorative laminate.

Abstract: A computer device for generating a computer model of a non-nominal component includes a memory device and a communication interface device coupled to the memory device and includes a processor. The processor is programmed to generate a nominal outer surface and a nominal inner surface; generate a tool having a first tool position; move the tool to a second tool position within the nominal component, the second tool position based on a simulated local geometric deviation of a parameter; segment the tool into a first portion and a second portion at the nominal inner surface component; return the first portion to the first tool position out of the nominal component; segment the first portion at the nominal outer surface into a hole portion; and simulate a non-nominal cooling hole represented by the hole portion to facilitate computer modeling of the non-nominal component.

Abstract: An automated measurement system includes multi-axis imager configured to receive images of a workpiece wherein the images include visual information about the workpiece at a plurality of focus planes or visual information about the workpiece between at least two focus planes. The multi-axis imager is also configured to determine a point cloud of a plurality of 3 D data points wherein each of the plurality of 3 D data points represents an intersection of one of the plurality of focus planes with a surface of the workpiece or positional information of the workpiece in a de-focused area between the at least two focus planes. The multi-axis imager is further configured to determine a plurality of dimensions of features of the workpiece and compare the determined plurality of dimensions of the features to manufacturing specifications corresponding to at least some of the determined plurality of dimensions of the features.