Abstract: The present disclosure provides aerosol generating substrates and aerosol source members comprising aerosol generating substrates, as well as methods of manufacturing thereof. In an example implementation, an aerosol generating substrate may comprise a fibrous filler material, an aerosol forming material, and a plurality of heat conducting constituents, wherein the substrate is formed as a sheet, and wherein the heat conducting constituents are part of the sheet. The heat conducting constituents may be incorporated within the sheet, or may be formed on a surface of the sheet. In another example implementation, an aerosol source member may comprise a substrate portion formed of a collection of intermingled pieces cut from an aerosol substrate sheet. In addition, or alternatively, a substrate portion may be formed of a series of overlapping layers of an aerosol substrate sheet.

Abstract: An aerosol delivery device is provided that includes a heating element controllable to activate and vaporize components of an aerosol precursor composition, and a temperature sensor configured to measure a temperature of the heating element, or measure a property of the temperature sensor from which the temperature of the heating element is determinable. The aerosol delivery device also includes a microcontroller unit (MCU) coupled to the temperature sensor and including a built-in communication interface configured to enable connection to a wireless local area network (WLAN), and communication with a service platform over at least one network including the WLAN, the MCU being configured communicate with the service platform to enable a computing device in communication with the service platform to remotely receive and provide a user-perceptible feedback that indicates the temperature of the heating element measured or determined from the property measured by the temperature sensor.

Abstract: The present disclosure provides aerosol generating substrates and aerosol source members comprising aerosol generating substrates, as well as methods of manufacturing thereof. In an example implementation, an aerosol generating substrate may comprise a fibrous filler material, an aerosol forming material, and a plurality of heat conducting constituents, wherein the substrate is formed as a sheet, and wherein the heat conducting constituents are part of the sheet. The heat conducting constituents may be incorporated within the sheet, or may be formed on a surface of the sheet. In another example implementation, an aerosol source member may comprise a substrate portion formed of a collection of intermingled pieces cut from an aerosol substrate sheet. In addition, or alternatively, a substrate portion may be formed of a series of overlapping layers of an aerosol substrate sheet.

Abstract: An aerosol delivery device includes at least one housing, a heating element, a sensor, and a microprocessor coupled to the heating element and the sensor. The at least one housing encloses a reservoir configured to retain an aerosol precursor composition. The sensor is configured to produce measurements of differential pressure between an ambient atmospheric pressure and a pressure caused by airflow through at least a portion of the aerosol delivery device. The sensor is also configured to convert the measurements of differential pressure to corresponding electrical signals. The microprocessor is configured to receive the corresponding electrical signals and operate in an active mode only in an instance in which the differential pressure is at least a 10 threshold differential pressure. The microprocessor in the active mode is configured to control the heating element to activate and vaporize components of the aerosol precursor composition.

Abstract: An aerosol delivery device is provided that includes an aerosol precursor composition and a quasi-resonant flyback converter configured to cause components of the aerosol precursor composition to vaporize to produce an aerosol. The quasi-resonant flyback converter includes a transformer including an induction transmitter and an induction receiver, a capacitor that with the induction transmitter forms a tank circuit. The quasi-resonant flyback converter also includes a transistor that is switchable in cycles to cause the induction transmitter to generate an oscillating magnetic field and induce an alternating voltage in the induction receiver when exposed to the oscillating magnetic field, the alternating voltage causing the induction receiver to generate heat and thereby vaporize components of the aerosol precursor composition.

Abstract: Aerosol delivery devices and aerosol source members are disclosed herein. In one aspect, an aerosol delivery device may comprise a control body having a closed distal end and an open engaging end, a heating member, a control component located within the control body and configured to control the heating member, a power source located within the control body and configured to provide power to the control component, and a removable aerosol source member that includes a substrate portion. The substrate portion may include a continuous heat conductive framework integrated with an aerosol forming material, wherein the continuous thermally conductive framework is configured to enhance heat transfer from the heating member to the aerosol forming material.

Abstract: An aerosol delivery device is provided that includes sensor(s) to produce measurements of properties during use of the device, and processing circuitry to record data for a plurality of uses of the device, for each use of which the data includes the measurements of the properties. The processing circuitry is configured to build a machine learning model to predict a target variable, using a machine learning algorithm, at least one feature selected from the properties, and a training set produced from the measurements of the properties. The processing circuitry is configured to then deploy the machine learning model to predict the target variable, and control at least one functional element of the device based thereon. The device may also verify authorization of an attempted user to alter a locked state of the device based on the verifying of the attempted user.

Abstract: An aerosol delivery device includes at least one housing, a heating element, a sensor, and a microprocessor coupled to the heating element and the sensor. The at least one housing encloses a reservoir configured to retain an aerosol precursor composition. The sensor is configured to produce measurements of differential pressure between an ambient atmospheric pressure and a pressure caused by airflow through at least a portion of the aerosol delivery device. The sensor is also configured to convert the measurements of differential pressure to corresponding electrical signals. The microprocessor is configured to receive the corresponding electrical signals and operate in an active mode only in an instance in which the differential pressure is at least a threshold differential pressure. The microprocessor in the active mode is configured to control the heating element to activate and vaporize components of the aerosol precursor composition.

Abstract: The present disclosure provides aerosol delivery devices. In an example implementation, an aerosol delivery device comprises an aerosol source member that defines an outer surface and an interior area and includes a substrate material having an aerosol precursor composition associated therewith, a control body having a housing that is configured to receive the aerosol source member, an electrical energy source coupled with the housing, and a heating assembly operatively connected to the electrical energy source. The heating assembly includes a plurality of spikes that may be configured to articulate between a retracted position, in which the plurality of spikes is not in contact with the aerosol source member, and a heating position, in which the plurality of spikes pierces through the outer surface of the substrate material and into a portion of the interior area thereof.

Abstract: An aerosol delivery device is provided that comprises a control body and an aerosol source member. The aerosol delivery device includes a resonant transformer comprising a resonant transmitter and a resonant receiver. The aerosol source member includes an inhalable substance medium at least a portion of which is positioned proximate the resonant transmitter. The resonant transmitter is configured to generate an oscillating magnetic field and induce an alternating voltage in the resonant receiver when exposed to the oscillating magnetic field, such that the alternating voltage causes the resonant receiver to generate heat and thereby vaporize components of the inhalable substance medium to produce an aerosol. In some implementations, the resonant receiver comprises part of the control body. In other implementations, the resonant receiver comprises part of the aerosol source member.

Abstract: Aerosol delivery devices are disclosed herein. In one aspect, an aerosol delivery device may comprise a control body, a heating member, a control component, a power source, and a removable aerosol source member that includes an inhalable substance medium, the aerosol source member being configured to be inserted into the control body and defining a heated end and a mouth end, the heated end configured, when inserted into the control body, to be positioned proximate the heating member. In some implementations, the heating member may comprise a base heating member and a substrate heating member, wherein the base heating member is located in the control body and the substrate heating member is located in the aerosol source member. In some implementations, the heating member may comprise a flexible heating member that surrounds a heating cylinder located within a portion of the engaging end of the control body.

Abstract: An aerosol delivery device is provided. The aerosol delivery device includes a power source, a heating element having a resistance that is variable and proportional to a temperature of the heating element, and a power switch coupled to and between the power source and the heating element. The aerosol delivery device also includes processing circuitry and a low-side current-sensing circuit coupled to and between the heating element and the processing circuitry. The low-side current-sensing circuit produces an output voltage that is equal or proportional to an output heater voltage at the heating element. The processing circuitry measures the output voltage, determines the resistance of the heating element, determines the temperature of the heating element from the resistance, and adjusts a signal to the power switch when the temperature deviates from a predetermined set point.

Abstract: The present disclosure provides aerosol delivery devices. In an example implementation, an aerosol delivery device comprises an aerosol source member that defines an outer surface and an interior area and includes a substrate material having an aerosol precursor composition associated therewith, a control body having a housing that is configured to receive the aerosol source member, an electrical energy source coupled with the housing, and a heating assembly operatively connected to the electrical energy source. The heating assembly includes a plurality of spikes that may be configured to articulate between a retracted position, in which the plurality of spikes is not in contact with the aerosol source member, and a heating position, in which the plurality of spikes pierces through the outer surface of the substrate material and into a portion of the interior area thereof.

Abstract: An aerosol delivery device includes a heating element powerable to heat components of an aerosol precursor composition to produce an aerosol therefrom, and processing circuitry configured to control a voltage directed to and powering the heating element. An infrared sensor is coupled to the processing circuitry, and configured to measure infrared energy emitted by the aerosol precursor composition in response to the heating thereof, the emitted infrared energy being variable and proportional to a temperature of the heated aerosol precursor composition, the processing circuitry or the infrared sensor being configured to determine the temperature from the infrared energy emitted by the heated aerosol precursor composition and measured by the infrared sensor, and the processing circuitry being configured to adjust the voltage directed to the heating element in response to the temperature of the aerosol precursor composition deviating from a predetermined temperature target.

Abstract: An aerosol delivery device is provided that comprises a control body and an aerosol source member. The aerosol delivery device includes a resonant transformer comprising a resonant transmitter and a resonant receiver. The aerosol source member includes an inhalable substance medium at least a portion of which is positioned proximate the resonant transmitter. The resonant transmitter is configured to generate an oscillating magnetic field and induce an alternating voltage in the resonant receiver when exposed to the oscillating magnetic field, such that the alternating voltage causes the resonant receiver to generate heat and thereby vaporize components of the inhalable substance medium to produce an aerosol. In some implementations, the resonant receiver comprises part of the control body. In other implementations, the resonant receiver comprises part of the aerosol source member.

Abstract: Aerosol delivery devices and aerosol source members are disclosed herein. In one aspect, an aerosol delivery device may comprise a control body having a closed distal end and an open engaging end, a heating member, a control component located within the control body and configured to control the heating member, a power source located within the control body and configured to provide power to the control component, and a removable aerosol source member that includes a substrate portion. The substrate portion may include a continuous heat conductive framework integrated with an aerosol forming material, wherein the continuous thermally conductive framework is configured to enhance heat transfer from the heating member to the aerosol forming material.

Abstract: An aerosol delivery device is provided, and includes a control body serially engaged with a cartridge, the cartridge having an aerosol precursor source housing an aerosol precursor and defining a mouth opening configured to direct an aerosol therethrough to a user. A heater device is operably engaged with the cartridge, wherein the heater device comprises an electrically-conductive carbon element disposed adjacent to a heat-conductive substrate. The heater device is configured to receive the aerosol precursor from the aerosol precursor source onto the heat-conductive substrate, such that the aerosol precursor on the heat-conductive substrate forms the aerosol in response to heat from the electrically-conductive carbon element conducted through the heat-conductive substrate. An associated apparatus and method are also provided.

Abstract: Aerosol delivery devices are disclosed herein. In one aspect, an aerosol delivery device may comprise a control body, a heating member, a control component, a power source, and a removable aerosol source member that includes an inhalable substance medium, the aerosol source member being configured to be inserted into the control body and defining a heated end and a mouth end, the heated end configured, when inserted into the control body, to be positioned proximate the heating member. In some implementations, the heating member may comprise a base heating member and a substrate heating member, wherein the base heating member is located in the control body and the substrate heating member is located in the aerosol source member. In some implementations, the heating member may comprise a flexible heating member that surrounds a heating cylinder located within a portion of the engaging end of the control body.

Abstract: An aerosol delivery device includes a receptacle configured to receive a substrate configured to carry an aerosol precursor composition, and a resonant transformer including a transmitter coupling device and a resonant receiver coupling device that is positioned in proximity to the substrate when received in the receptacle. The aerosol delivery device also includes a pulse width modulation (PWM) inverter configured to drive the resonant transformer. The PWM inverter includes a bridge circuit coupled to the transmitter coupling device, and a PWM controller embodied as an integrated circuit and configured to output a PWM signal to the bridge circuit configured to drive the transmitter coupling device to generate an oscillating magnetic field and induce an alternating voltage in the resonant receiver coupling device when exposed to the oscillating magnetic field.

Abstract: The present disclosure provides a control body, an aerosol delivery device, and a method of operating an aerosol delivery device. In various implementations, the aerosol delivery device comprises a control body having a housing, an electrical energy source located within the housing, a heating member operatively connected to the electrical energy source, an aerosol source member that includes an inhalable substance medium, and an indexing mechanism coupled to the heating member. The indexing mechanism is configured to move the heating member relative to the aerosol source member so as to sequentially heat one of two or more segments of the aerosol source member.