Abstract: A method that determines whether at least one condition indicating a likelihood of one or more high refrigerant pressures within a heating, ventilation, and air-conditioning (HVAC) system is present. The method includes generating a first control signal configured to switch a first valve from an open to a closed position in response to determining that at least one condition indicating a likelihood of one or more high refrigerant pressures within the HVAC system is present and upon expiration of a defined first period of time. The method further includes generating a second control signal configured to switch the first valve from a closed to an open position following generation of the first control signal and upon expiration of a defined second period of time.

Abstract: Provided are a method and apparatus for controlling the operation of a compressor of an HVAC system in response to the refrigerant super heat value for refrigerant within the compressor. First and second signals are received for indicating one or more temperature values of refrigerant substantially at the first compressor sump and within the first distributor tube, respectively. A saturated suction temperature is estimated using at least the second signal. A first super heat value is calculated for refrigerant substantially at the first compressor sump using at least the saturated suction temperature and the one or more temperature values indicated by the first signal. A first control signal is generated for at least de-energizing the first compressor if the calculated first super heat value is below a tolerance value defining the minimum super heat value at which the first compressor may be operated.

Abstract: A metering device is fluidly coupled to the condenser coil. A distributor is fluidly coupled to the metering device. An evaporator coil is fluidly coupled to the distributor via a plurality of evaporator circuit lines. Are-heat coil is disposed adjacent to the evaporator coil. The re-heat coil includes a first fluid connection to the metering device via a re-heat return line and a second re-heat feed line. The re-heat coil includes a second fluid connection to the condenser coil via a connecting line and a condenser intake line. A first check valve is disposed between the connecting line and the condenser intake line. A second check valve is disposed between the re-heat return line and the second re-heat feed line.

Abstract: A condenser coil of a system includes a subcool sensor. The subcool sensor includes a first thermistor positioned to sense a saturated liquid temperature of refrigerant flowing in a first portion of the condenser coil. The subcool sensor includes a second thermistor positioned to sense a liquid temperature of the refrigerant flowing in a second portion of the condenser coil. The second thermistor is coupled electronically in series with the first thermistor. The subcool sensor includes a signal output for transmitting a subcool signal from the subcool sensor. The signal output is coupled electronically to a first terminal of the first thermistor and a second terminal of the second thermistor. A controller of the system includes an input/output interface which receives the subcool signal from the subcool sensor and determines a temperature difference between the saturated liquid temperature and the liquid temperature based on the subcool signal.

Abstract: A refrigerant detector testing system according to aspects of the disclosure includes a metering orifice formed in a suction line that is disposed between an evaporator coil and a compressor, a valve fluidly coupled to the metering orifice, a connecting tube fluidly coupled to the valve on a side opposite the metering orifice, a mixing device having an input orifice fluidly coupled to the connecting tube. In some embodiments, the mixing device includes an air intake disposed proximate the input orifice, a throttling portion downstream of the input orifice and the air intake, the throttling portion having a reduced cross-sectional area, and a diffuser section positioned downstream of the throttling portion, the diffuser section having an output orifice. According to aspects of the disclosure, a refrigerant detector fluidly exposed to the output orifice.

Abstract: Provided are a method and apparatus for controlling the operation of a compressor of an HVAC system in response to the refrigerant super heat value for refrigerant within the compressor. First and second signals are received for indicating one or more temperature values of refrigerant substantially at the first compressor sump and within the first distributor tube, respectively. A saturated suction temperature is estimated using at least the second signal. A first super heat value is calculated for refrigerant substantially at the first compressor sump using at least the saturated suction temperature and the one or more temperature values indicated by the first signal. A first control signal is generated for at least de-energizing the first compressor if the calculated first super heat value is below a tolerance value defining the minimum super heat value at which the first compressor may be operated.

Abstract: A metering device is fluidly coupled to the condenser coil. A distributor is fluidly coupled to the metering device. An evaporator coil is fluidly coupled to the distributor via a plurality of evaporator circuit lines. A re-heat coil is disposed adjacent to the evaporator coil. The re-heat coil includes a first fluid connection to the metering device via a re-heat return line and a second re-heat feed line. The re-heat coil includes a second fluid connection to the condenser coil via a connecting line and a condenser intake line. A first check valve is disposed between the connecting line and the condenser intake line. A second check valve is disposed between the re-heat return line and the second re-heat feed line.

Abstract: A compressor system includes at least two compressors. A suction equalizing tube fluidly couples the at least two compressors. A plumbing assembly fluidly couples to the first compressor and the second compressor. The plumbing assembly comprises an outlet to each compressor of the at least two compressors. A pressure differential between the at least two compressors is created so as to facilitate maintenance of a desired fluid level in the at least two compressors.

Abstract: An HVAC system includes an evaporator coil disposed between a return air duct and a supply air duct. The system includes a compressor fluidically connected to the evaporator coil, and a blower for providing a flow of air through the HVAC system. The HVAC system includes a supply air recirculation line with a recirculation damper and an evaporator bypass line with a bypass damper. A controller of the HVAC determines a recirculation portion of a flow of air and causes the recirculation damper to move to divert the recirculation portion to the recirculation line, so the air recirculates through the HVAC system. The controller determines a bypass portion of a flow of air and causes the bypass damper to move to divert the bypass portion to the bypass line, so the bypass portion does not contact the evaporator coil.

Abstract: In one embodiment, an HVAC system includes an indoor unit having an indoor blower, an outdoor unit having a compressor and a condenser, an isolation valve coupled to the outdoor unit, and a sensor to detect a refrigerant leak. The HVAC system further includes one or more controllers operable to generate an alarm in response to the sensor detecting the refrigerant leak, operate the indoor blower in response to generating the alarm, close the isolation valve in response to generating the alarm, and operate the compressor to pump down the refrigerant to the condenser in response to generating the alarm.

Abstract: A refrigerant detector testing system according to aspects of the disclosure includes a metering orifice formed in a suction line that is disposed between an evaporator coil and a compressor, a valve fluidly coupled to the metering orifice, a connecting tube fluidly coupled to the valve on a side opposite the metering orifice, a mixing device having an input orifice fluidly coupled to the connecting tube. In some embodiments, the mixing device includes an air intake disposed proximate the input orifice, a throttling portion downstream of the input orifice and the air intake, the throttling portion having a reduced cross-sectional area, and a diffuser section positioned downstream of the throttling portion, the diffuser section having an output orifice. According to aspects of the disclosure, a refrigerant detector fluidly exposed to the output orifice.

Abstract: An HVAC system includes an indoor unit having a return air duct and a supply air duct in an enclosed space. The HVAC system includes an outdoor unit having a variable-speed condenser fan. A first temperature sensor is disposed in at least one of the return air duct, the supply air duct, or an enclosed space. A controller is operatively coupled to the first temperature sensor, and the variable-speed condenser fan. The controller is configured to determine whether at least one of over-cooling or over-heating of air in the enclosed space is occurring. Responsive to a determination that at least one of over-cooling or over-heating of air in the enclosed space is occurring, the controller adjusts a speed of the variable-speed condenser fan.

Abstract: An apparatus includes a microchannel heat exchanger, a load, a compressor, and a controller. The microchannel heat exchanger removes heat from a refrigerant. The load uses the refrigerant to remove heat from a space proximate the load. The compressor compresses the refrigerant from the load. The controller determines a discharge temperature of the refrigerant at the compressor and predicts a saturation temperature of the refrigerant between the compressor and the microchannel heat exchanger. The controller also determines a discharge superheat by subtracting the saturation temperature from the discharge temperature and triggers an alarm if the discharge superheat is below a threshold temperature.

Abstract: A compressor system includes at least two compressors. A suction equalizing tube fluidly couples the at least two compressors. A plumbing assembly fluidly couples to the first compressor and the second compressor. The plumbing assembly comprises an outlet to each compressor of the at least two compressors. A pressure differential between the at least two compressors is created so as to facilitate maintenance of a desired fluid level in the at least two compressors.

Abstract: Systems and methods are presented for improving stabilization of a heating, ventilating, and air conditioning (HVAC) system. More specifically, the systems and methods include a heat-flow modulator for regulating an exchange of thermal energy between a flow of refrigerant and a sensory bulb. The exchange of thermal energy allows an expansion valve to respond to a refrigerant temperature using an actuator, which is coupled to the sensory bulb. The heat-flow modulator is formed of a body that includes a first contact surface and a second contact surface. The first contact surface is thermally-coupled to a suction line of the HVAC system, which conveys the flow of refrigerant. The second contact surface is thermally-coupled to the sensory bulb. In one instance the heat-flow modulator has variable volume depending on how installed. Other systems and methods are presented. Variable heat-flow modulators are also presented.

Abstract: An HVAC system includes an evaporator. A compressor is fluidly coupled to the evaporator via a suction line. A condenser is fluidly coupled to the compressor via a discharge line. The condenser includes a first pass and a second pass. A common manifold fluidly couples the first pass and the second pass. A charge compensator is fluidly coupled to the common manifold above a maximum liquid level of the common manifold.

Abstract: An HVAC system includes a plurality of sensors, a tandem compressor, and a controller. The tandem compressor comprises a first and second compressor, each comprising a crankcase heater. The controller determines that one of the sensors has failed, and in response, initiates the first and second crankcase heaters and transmits an alert indicating that one of the sensors has failed. Further, the controller may disable threshold logic such that the first and second compressors are controlled independently of a determination whether the tandem compressor is operating outside of a threshold range. The controller operates the first and second compressors according to a safe mode, wherein first on or off settings of the compressors are determined based on a first required load operation of the tandem compressor. The first required load operation is determined from a first temperature demand of a structure associated with the HVAC system.

Abstract: An HVAC system includes an indoor heat-exchange coil disposed between a supply air duct and a return air duct. A damper is disposed in a re-circulation duct and is moveable between an open position and a closed position. A controller is configured to determine if the HVAC system is operating in a heating mode or an air-conditioning mode. Responsive to a determination that the HVAC system is operating in the air-conditioning mode, the controller is configured to determine if the variable-speed indoor circulation fan is operating at a minimum speed and if the relative humidity measured by the humidity sensor is above a pre-determined threshold. Responsive to a determination that the variable-speed indoor circulation fan is operating at the minimum speed and the relative humidity of the enclosed space is above the pre-determined threshold, the controller signals the damper to move to the open position.

Abstract: An HVAC system includes an evaporator coil disposed between a supply air duct and a return air duct. A re-circulation duct fluidly couples the supply air duct and the return air duct. A damper is disposed in the re-circulation duct and is moveable between an open position and a closed position. A controller is operatively coupled to a variable-speed compressor, a variable-speed circulation fan, and the damper. Responsive to a determination that the variable-speed circulation fan is operating at the minimum speed and the suction pressure is above the pre-determined threshold, the controller signals the damper to move to the open position. Responsive to a determination that the variable-speed circulation fan is not operating at the minimum speed or the suction pressure is below the pre-determined threshold, the controller signals the damper to move to the closed position.

Abstract: An HVAC system includes an evaporator. A compressor is fluidly coupled to the evaporator via a suction line. A condenser is fluidly coupled to the compressor via a discharge line. The condenser includes a first pass and a second pass. A common manifold fluidly couples the first pass and the second pass. A charge compensator is fluidly coupled to the common manifold above a maximum liquid level of the common manifold.