Patents by Inventor Ralf Böning

Ralf Böning has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11346236
    Abstract: A guide vane for a variable turbine geometry and a turbine assembly provided with same are described. The guide vane has an outer face that is at least partly concave in design. The inner face opposite the outer face may also be at least partly concave in design. This gives the guide vane a good functional capability when arranged in a vane ring of a turbine, since an overflow through the gap between the guide vane and the neighboring walls is reduced.
    Type: Grant
    Filed: January 12, 2021
    Date of Patent: May 31, 2022
    Assignee: Vitesco Technologies GmbH
    Inventors: Ivo Sandor, Sebastian Wittwer, Ralf Böning
  • Patent number: 11060453
    Abstract: Disclosed is a turbocharger for an internal combustion engine, having a bearing housing. A turbocharger rotor is mounted to be rotatable in the bearing housing about the rotor axis of rotation of its rotor shaft, wherein a turbine wheel is arranged for conjoint rotation on the rotor shaft and in a turbine housing fixed on the bearing housing. Between the rotor shaft and the bearing housing, an oil seal for sealing the bearing housing with respect to the turbine housing is arranged between the turbine wheel and a radial bearing associated with the turbine wheel in order to seal the bearing housing with respect to the turbine housing. A predetermined breaking point is formed for the turbocharger rotor of the turbocharger which lies in a breaking point region and extends axially between the turbine wheel back and an axial end, facing the turbine wheel back, of the rotor-shaft oil seal.
    Type: Grant
    Filed: October 25, 2019
    Date of Patent: July 13, 2021
    Assignee: Vitesco Technologies GmbH
    Inventors: Ralf Böning, Michael Klaus, Dirk Frankenstein, Bernhard Lehmayr, Bruno Ferling
  • Patent number: 11002154
    Abstract: Example embodiments relate to a turbocharger for a combustion machine, having a bearing housing, in which a rotor shaft is mounted so as to be rotatable about a rotor axis of rotation. An exhaust-gas turbine with a turbine wheel is arranged rotationally conjointly on the rotor shaft and which has an impeller blade arrangement with multiple turbine blades, and with a turbine housing is mechanically fixed to the bearing housing and which surrounds the turbine wheel With respect to a meridional view of the exhaust-gas turbine, the turbine housing and the turbine wheel are designed and adapted to one another such that the following condition is satisfied: L cover L axTip > 1 - Tip clr R in × 3 ? ? 4 × 1 ( 1 - R out R in ) .
    Type: Grant
    Filed: September 9, 2019
    Date of Patent: May 11, 2021
    Assignee: Vitesco Technologies GMBH
    Inventors: Ivo Sandor, Sebastian Wittwer, Michael Klaus, Ralf Böning
  • Publication number: 20210131297
    Abstract: A guide vane for a variable turbine geometry and a turbine assembly provided with same are described. The guide vane has an outer face that is at least partly concave in design. The inner face opposite the outer face may also be at least partly concave in design. This gives the guide vane a good functional capability when arranged in a vane ring of a turbine, since an overflow through the gap between the guide vane and the neighboring walls is reduced.
    Type: Application
    Filed: January 12, 2021
    Publication date: May 6, 2021
    Applicant: Vitesco Technologies GMBH
    Inventors: Ivo Sandor, Sebastian Wittwer, Ralf Böning
  • Patent number: 10808569
    Abstract: An exhaust gas turbocharger has a turbine with a turbine wheel. The turbine wheel is axially mounted in a turbine housing and has turbine blades, each with a leading edge for a flow of media. An adjustable guide grate with a plurality of stator vanes adjusts a flow cross-section relative to the leading edge of the turbine wheel. Each stator vane has a vane rear edge facing the turbine wheel. A plane is defined by a rotational axis of the turbine wheel and at least one point on the leading edge, wherein a projection of the leading edge onto the plane is axially inclined relative to the rotational axis of the turbine wheel at least in one region, and the stator vanes are arranged radially about the turbine wheel at least in the region.
    Type: Grant
    Filed: October 22, 2014
    Date of Patent: October 20, 2020
    Assignee: Continental Automotive GmbH
    Inventors: Ralf Boening, Ivo Sandor
  • Patent number: 10774732
    Abstract: An exhaust-gas turbocharger for an internal combustion engine includes an intake duct for air, an exhaust-gas duct, a turbine arranged in the exhaust-gas duct, and a compressor impeller arranged in the intake duct, which turbine and compressor impeller are both arranged on a common shaft, wherein the exhaust-gas duct has a spiral housing which coaxially surrounds the turbine, and wherein, between the spiral housing and the turbine, a ring-shaped gap is provided through which the exhaust-gas flow flows circumferentially to the turbine, and wherein, in the ring-shaped gap, guide vanes are arranged which are rotatable about an adjustment axis by an adjustment mechanism for controlling the flow resistance. To compensate thermal expansions and shrinkages of the guide vanes under different operating conditions, the adjustment mechanism additionally has a displacement mechanism for displacing the guide vanes in the ring-shaped gap. The displacement mechanism is directly coupled to the adjustment mechanism.
    Type: Grant
    Filed: December 29, 2017
    Date of Patent: September 15, 2020
    Assignee: VITESCO TECHNOLOGIES GMBH
    Inventors: Jan Ehrhard, Ralf Böning
  • Publication number: 20200056542
    Abstract: Disclosed is a turbocharger for an internal combustion engine, having a bearing housing. A turbocharger rotor is mounted to be rotatable in the bearing housing about the rotor axis of rotation of its rotor shaft, wherein a turbine wheel is arranged for conjoint rotation on the rotor shaft and in a turbine housing fixed on the bearing housing. Between the rotor shaft and the bearing housing, an oil seal for sealing the bearing housing with respect to the turbine housing is arranged between the turbine wheel and a radial bearing associated with the turbine wheel in order to seal the bearing housing with respect to the turbine housing. A predetermined breaking point is formed for the turbocharger rotor of the turbocharger which lies in a breaking point region and extends axially between the turbine wheel back and an axial end, facing the turbine wheel back, of the rotor-shaft oil seal.
    Type: Application
    Filed: October 25, 2019
    Publication date: February 20, 2020
    Applicant: VITESCO TECHNOLOGIES GMBH
    Inventors: Ralf Böning, Michael Klaus, Dirk Frankenstein, Bernhard Lehmayr, Bruno Ferling
  • Publication number: 20200003079
    Abstract: Example embodiments relate to a turbocharger for a combustion machine, having a bearing housing, in which a rotor shaft is mounted so as to be rotatable about a rotor axis of rotation. An exhaust-gas turbine with a turbine wheel is arranged rotationally conjointly on the rotor shaft and which has an impeller blade arrangement with multiple turbine blades, and with a turbine housing is mechanically fixed to the bearing housing and which surrounds the turbine wheel With respect to a meridional view of the exhaust-gas turbine, the turbine housing and the turbine wheel are designed and adapted to one another such that the following condition is satisfied: L cover L axTip > 1 - Tip clr R in × 3 ? ? 4 × 1 ( 1 - R out R in ) .
    Type: Application
    Filed: September 9, 2019
    Publication date: January 2, 2020
    Applicant: CPT Group GMBH
    Inventors: Ivo Sandor, Sebastian Wittwer, Michael Klaus, Ralf Böning
  • Patent number: 10227992
    Abstract: A rotor for a turbocharger device has a shaft and, arranged and fixed axially one behind the other on the shaft, an impeller wheel, a sealing bushing element and an axial bearing element which rotates with the shaft. The sealing bushing element and the axial bearing element, by way of an internal thread provided on at least one of the elements, are screwed to a first external thread arranged on the shaft and are braced against a shaft shoulder. Stronger and more rigid fixing of the parts that are pushed onto the shaft, and thus also lower susceptibility to vibration-induced faults during operation, are achieved by way of this construction.
    Type: Grant
    Filed: May 20, 2014
    Date of Patent: March 12, 2019
    Assignee: Continental Automotive GmbH
    Inventors: Ralf Boening, Ralph-Maurice Koempel
  • Patent number: 10001054
    Abstract: A method and a device for orienting an actuator of an exhaust-gas turbocharger which has an actuator that is equipped with an actuator housing and is connected to a control rod. First, an actuator holder is fastened to the compressor housing of the exhaust-gas turbocharger. Then the actuator is inserted into the actuator holder. Then the actuator is positioned within the actuator holder. Then a compensating material is introduced through an injection opening into a compensating-material receiving space which is provided in the actuator holder. Finally, the compensating material is hardened.
    Type: Grant
    Filed: March 27, 2013
    Date of Patent: June 19, 2018
    Assignee: Continental Automotive GmbH
    Inventors: Ralf Boening, Simon Baensch, Bruno Ferling, Dirk Frankenstein
  • Publication number: 20180119609
    Abstract: An exhaust-gas turbocharger for an internal combustion engine includes an intake duct for air, an exhaust-gas duct, a turbine arranged in the exhaust-gas duct, and a compressor impeller arranged in the intake duct, which turbine and compressor impeller are both arranged on a common shaft, wherein the exhaust-gas duct has a spiral housing which coaxially surrounds the turbine, and wherein, between the spiral housing and the turbine, a ring-shaped gap is provided through which the exhaust-gas flow flows circumferentially to the turbine, and wherein, in the ring-shaped gap, guide vanes are arranged which are rotatable about an adjustment axis by an adjustment mechanism for controlling the flow resistance. To compensate thermal expansions and shrinkages of the guide vanes under different operating conditions, the adjustment mechanism additionally has a displacement mechanism for displacing the guide vanes in the ring-shaped gap. The displacement mechanism is directly coupled to the adjustment mechanism.
    Type: Application
    Filed: December 29, 2017
    Publication date: May 3, 2018
    Applicant: CONTINENTAL AUTOMOTIVE GMBH
    Inventors: Jan Ehrhard, Ralf Böning
  • Patent number: 9889501
    Abstract: A method produces a casting, in particular a housing of a turbocharger, wherein at least one mold part for forming the casting has a respective parting plane which is arranged at a predetermined angle with respect to the longitudinal axis of the casting, and wherein at least one core element is provided.
    Type: Grant
    Filed: September 27, 2011
    Date of Patent: February 13, 2018
    Assignee: Continental Automotive GmbH
    Inventors: Ralf Boening, Stefan Krauss, Stefan Nowack, Friedhelm Reitz, Burkhard Strieder
  • Patent number: 9879693
    Abstract: An exhaust gas turbocharger shaft has an impeller connected to the exhaust gas turbocharger shaft in a form-locking manner and is connected to a shaft nut provided on an outer shell surface of the exhaust gas turbocharger shaft. The shaft nut is inserted into a central bore of the impeller in such a way that the impeller forms a form-locking connection with the shaft nut in the radial direction and the circumferential direction.
    Type: Grant
    Filed: October 10, 2013
    Date of Patent: January 30, 2018
    Assignee: Continental Automotive GmbH
    Inventors: Ralf Boening, Philipp Mehne
  • Patent number: 9856783
    Abstract: An exhaust-gas turbocharger includes a turbine housing and a wastegate which is disposed in the turbine housing. The turbine housing is water-cooled. An electric wastegate actuator is an integrated constituent part of the turbine housing.
    Type: Grant
    Filed: December 7, 2011
    Date of Patent: January 2, 2018
    Assignee: Continental Automotive GmbH
    Inventors: Mathias Bogner, Ralf Böning, Ralph-Maurice Kömpel, Marc Hiller, Roland Herfurth
  • Patent number: 9771942
    Abstract: An exhaust gas turbocharger includes a turbine housing in which a turbine wheel and a guide apparatus that guides an exhaust gas flow to the turbine wheel are disposed. The guide apparatus has two guide grate or screen rings that are rotatable relative to each other and each of which have guide vanes or blades. Conically running flow channels tapering in the direction of the turbine wheel are formed between the guide grate rings.
    Type: Grant
    Filed: February 20, 2013
    Date of Patent: September 26, 2017
    Assignee: Continental Automotive GmbH
    Inventors: Holger Faeth, Ralf Boening
  • Patent number: 9752456
    Abstract: A turbocharger housing is divided along the longitudinal direction into at least two housing halves. The turbocharger housing includes a sealing device between the two housing halves for sealingly connecting the two housing halves.
    Type: Grant
    Filed: November 4, 2010
    Date of Patent: September 5, 2017
    Assignee: Continental Automotive GmbH
    Inventors: Ralf Boening, Holger Faeth, Ralph-Maurice Koempel
  • Patent number: 9683482
    Abstract: A turbocharger includes a turbine with a turbine wheel, a compressor with a compressor wheel and a shaft mounted in a bearing unit. The turbine wheel and the compressor wheel are disposed on the shaft. The turbine wheel is disposed in a turbine housing. The compressor wheel is disposed in a compressor housing. The turbocharger is integrated into an aperture or recess of the cylinder head of an engine and the turbine housing is formed integrally in the cylinder head.
    Type: Grant
    Filed: December 2, 2011
    Date of Patent: June 20, 2017
    Assignee: Continental Automotive GmbH
    Inventors: Holger Fäth, Ralf Böning
  • Patent number: 9664063
    Abstract: A turbocharger has an exhaust gas turbine, a fresh-air compressor and a bearing seat. A rotor shaft that is equipped with the turbine and the compressor wheel is rotatably mounted in the bearing seat by way of at least one radial bearing. The radial bearing is a floating bush bearing with a hollow-cylindrical floating bush body positioned between a bearing seat of the bearing housing and the rotor shaft. The floating bush body is provided with a defined imbalance in order to counteract an imbalance of the turbo rotor.
    Type: Grant
    Filed: May 24, 2013
    Date of Patent: May 30, 2017
    Assignee: Continental Automotive GmbH
    Inventors: Ralf Boening, Ralph-Maurice Koempel, Christian Schmidt, Juergen Krottenthaler, Stefan Reuter
  • Patent number: 9624979
    Abstract: A turbocharger has a turbocharger housing having at least one section divided along a longitudinal axis into at least two housing halves. A bearing block device is provided in the turbocharger housing and receives a shaft and impellers of the turbocharger. The shaft with the impellers can be preassembled in the bearing block device and then inserted into the turbocharger housing.
    Type: Grant
    Filed: November 4, 2010
    Date of Patent: April 18, 2017
    Assignee: Continental Automotive GmbH
    Inventors: Ralf Boening, Ralph Maurice Koempel, Holger Faeth
  • Publication number: 20160377089
    Abstract: A rotor for a turbocharger device has a shaft and, arranged and fixed axially one behind the other on the shaft, an impeller wheel, a sealing bushing element and an axial bearing element which rotates with the shaft. The sealing bushing element and the axial bearing element, by way of an internal thread provided on at least one of the elements, are screwed to a first external thread arranged on the shaft and are braced against a shaft shoulder. Stronger and more rigid fixing of the parts that are pushed onto the shaft, and thus also lower susceptibility to vibration-induced faults during operation, are achieved by way of this construction.
    Type: Application
    Filed: May 20, 2014
    Publication date: December 29, 2016
    Inventors: RALF BOENING, RALPH-MAURICE KOEMPEL