Abstract: In a punch and die set, the punch includes an inner section and an outer section, wherein the inner section is higher than the outer section, a cutting die for receiving the punch, and a stripper die movable within the cutting die. Because the inner section is higher than the outer section, the stripper die engages a workpiece first as the punch enters the cutting die, producing a kiss cut. The punch can further enter the die to provide a blanking cut. A pressure pad within the stripper die holds a workpiece in place for cutting.

Abstract: A method for forming an electroluminescent lamp unit. A multi-layer sheet form electroluminescent lamp, the multi-layer sheet form lamp includes a pair of sheet-form conductive layers, one of which is transparent for transmitting light emitted from the particles, an electroluminescent sheet-form layer disposed between the pair of sheet-form conductive layers and having electroluminescent particles, and a carrier substrate for supporting the pair of sheet-form conductive layers and electroluminescent sheet-form layer. The multi-layer sheet form lamp is heated at a temperature sufficient for maintaining the operational integrity of said carrier substrate and said thermoplastic layers. The multi-layer sheet form lamp is them formed into a desired three-dimensional shape.

Abstract: An electroluminescent lamp assembly includes electroluminescent lamps of selected limited size placed and secured upon a larger printed circuit substrate employing surface mount techniques. The electroluminescent lamp assembly includes a substrate having a relatively large lamp receiving surface and relatively smaller lamps. At least one of these smaller lamps is a multi-layer sheet-form electroluminescent lamp having a sheet-form layer containing electroluminescent particles, the layer disposed between a pair of sheet-form conductive layers, one of which is transparent for transmitting light emitted from the particles. The electroluminescent lamps each have conductors exposed for engagement and connection with conductive traces on the lamp receiving surface of the substrate in a surface mounted face-to-face arrangement and are distributed in spaced-apart relationship according to a preselected illumination pattern and connected to the conductive traces.

Abstract: An EL lamp includes hole for receiving fitting attached to a printed circuit board. The fitting has a base, a head, and a neck connecting the head to the base. The diameter of the head is slightly larger than the diameter of the hole and the head fits though the hole by temporarily stretching the lamp. The lamp includes a substrate, a front electrode, a phosphor layer, and a rear electrode. The rear electrode faces the base. Contact to the front electrode is made through a first aperture in the rear electrode and in the phosphor layer. A second aperture, through the front electrode and the phosphor layer, exposes a portion of the substrate that is covered by the rear electrode. The apertures are aligned with two of the holes in the lamp.

Abstract: An electroluminescent lamp unit includes a flat deformable substrate of preselected size having smaller sheet-form flexible electroluminescent lamps secured face-to-face at preselected positions on a surface of the substrate, the lamps connected with conductive traces on the substrate. The flat substrate with secured lamps can be deformed into a desired shape to provide a relatively inexpensive and reliable electroluminescent lamp unit applicable for a wide variety of applications. The flexible electroluminescent lamps of the unit can be individually addressable and may have different colors or intensities. A method of manufacture of such units employs surface mount technology in an automated version, pick and place robots select and place the lamps as instructed, followed by ultrasonic welding or mechanical or adhesive fastening.

Abstract: An electroluminescent lamp unit includes a flat deformable substrate of preselected size having smaller sheet-form flexible electroluminescent lamps secured face-to-face at preselected positions on a surface of the substrate, the lamps connected with conductive traces on the substrate. The flat substrate with secured lamps can be deformed into a desired shape to provide a relatively inexpensive and reliable electroluminescent lamp unit applicable for a wide variety of applications. The flexible electroluminescent lamps of the unit can be individually addressable and may have different colors or intensities. A method of manufacture of such units employs surface mount technology in an automated version, pick and place robots select and place the lamps as instructed, followed by ultrasonic welding or mechanical or adhesive fastening.

Abstract: An electroluminescent sheet-form lamp with a main portion of a conductive layer isolated from an edge region susceptible to detrimental conductive pathways by isolation provided along at least a portion of the perimeter of the lamp as a result of removal of a preapplied conductive coating such that, at the region of the isolation, the main portion of the one conductive layer which forms the respective electrode commences at a line spaced inwardly from the outer edge of the lamp. The preapplied conductive coating material may be removed to form a line of interruption that leaves in place a narrow margin of conductive coating in the edge region which is electrically isolated from the main portion of the coating forming the first electrode. The lamp may be formed by exposing preselected portions of the preapplied conductive coating to laser radiation sufficient to remove the preselected portions and form the region of isolation.

Abstract: An electroluminescent sheet-form lamp comprising a transparent insulation layer, a transparent first conductive layer below the insulation layer forming a first electrode, a layer of phosphor material below the first conductive layer, a layer of dielectric material below the phosphor layer, a second conductive layer below the dielectric layer forming a second electrode, and electrical connection means for applying an electrical potential between the conductive layers to cause the phosphor to transmit light through the transparent conductive layer and the transparent insulation layer, one of the conductive layers having been formed as a general conductive coating preapplied over a panel of larger dimension than the lamp, from which the lamp has been cut.