Abstract: A method of making a repairable transformer having an amorphous metal core. The three uncut legs of an annealed wound amorphous metal core are covered with an adhesive material while leaving the cut leg and both adjoining radii covered, but not bonded. The core joint is opened and coils are placed over the legs that adjoin the cut leg. The core joint is closed and the edges of the joint and both adjoining radii are covered with an inner layer of porous material which is secured by an outer wrap of electrical grade steel. The resulting transformer can be easily repaired by unwrapping away the porous material that covers the cut leg and the adjoining radii, opening the core joint, replacing a defective coil or core, reclosing the core joint, and rewrapping the porous material and reclosing the outer layer of electrical grade steel.

Abstract: Disclosed is a method of making a repairable transformer having an amorphous metal core. The three uncut legs of an annealed wound amorphous metal core are covered with an adhesive material while leaving the cut leg and both adjoining radii covered, but not bonded. The core joint is opened and coils are placed over the legs that adjoin the cut leg. The core joint is closed and the edges of the joint and both adjoining radii are covered with an inner layer of porous material which is secured by an outer wrap of electrical grade steel. The resulting transformer can be easily repaired by unwrapping away the porous material that covers the cut leg and the adjoining radii, opening the core joint, replacing a defective coil or core, reclosing the core joint, and rewrapping the porous material and reclosing the outer layer of electrical grade steel.

Abstract: This transformer core and coil assembly comprises (a) a low voltage coil surrounding a coil window and including first and second coil legs on opposite sides of the coil window, (b) a first plurality of side-by-side amorphous-steel core loops surrounding one of the coil legs, and (c) a second plurality of side-by-side amorphous-steel core loops surrounding the other of the coil legs. Extending between said coil legs in a position between two of said side-by-side core loops in the first plurality and between two of said side-by-side loops in the second plurality is a brace of plate form and of electrical insulating material for blocking motion of said coil legs toward each other in response to coil-collapsing forces developed by short-circuit currents through the low voltage coil, thereby protecting the amorphous-steel core loops from damage by these short-circuit produced forces tending to collapse the coil.

Abstract: Disclosed is a method of making a repairable transformer having an amorphous metal core. The three uncut legs of an annealed wound amorphous metal core are covered with an adhesive material while leaving the cut leg and both adjoining radii covered, but not bonded. The core joint is opened and coils are placed over the legs that adjoin the cut leg. The core joint is closed and the edges of the joint and both adjoining radii are covered with an inner layer of porous material which is secured by an outer wrap of electrical grade steel. The resulting transformer can be easily repaired by unwrapping away the porous material that covers the cut leg and the adjoining radii, opening the core joint, replacing a defective coil or core, reclosing the core joint, and rewrapping the porous material and reclosing the outer layer of electrical grade steel.

Abstract: A rotating flux transformer which includes a magnetic core having poloidal primary and secondary windings and toroidal primary and secondary windings. Quadrature flux is produced in the magnetic core by connecting one end of the poloidal primary winding to the center of the toroidal primary winding. The quadrature flux combines vectorially to produce a rotating induction vector in the magnetic core.

Abstract: A method of constructing an electrical transformer having an uncut, unjointed magnetic core, which obtains the advantages of cylindrical winding of electrical conductor about the core legs, without the disadvantages of cylindrical winding associated with space factor. The new and improved method includes winding an electrical conductor about a core leg, using cylindrical winding techniques, to provide an electrical winding section having a circular cross-sectional configuration, and then re-forming the winding to a substantially rectangular cross-sectional configuration which minimizes the space occupied by the winding in the core window. This enables cylindrical winding techniques to be used to wind a conductor about another winding leg of the magnetic core. The reforming steps redistribute the winding-core space to a location outside the core window, and in a preferred embodiment of the invention, this space is filled with an auxiliary, jointed magnetic core.