Abstract: A plurality of ink jet printheads are produced from two aligned and bonded substrates by an improved fabrication method. The confronting surface of one of the substrates contains a plurality of linear arrays of heating elements and driver circuitry, and the confronting surface of the other substrate contains a plurality of sets of shallow channel recesses, reservoir recesses, and alignment openings. Prior to mating of the substrates, the substrate surface having the channel recesses is coated with a layer of thermosetting adhesive, and a thick film layer is deposited on the substrate surface having the heating elements and driver circuitry and patterned to provide a plurality of vias therein at predetermined locations. The vias expose the heating elements, provide ink bypass trenches, and provide a number of groupings of small pits.

Abstract: An apparatus for uniformly coating a planar substrate with an adhesive layer has a rotatably mounted sleeve with closed ends to form an internal cavity therein. The sleeve has a plurality of holes therein and its outer surface is covered by a porous layer such as a foam layer. A vacuum is applied to the sleeve cavity, while the sleeve is rotated. One surface of a polymeric film is positioned on the porous layer and held in place by the vacuum acting through the sleeve holes and porous layer. The other surface of the polymeric film contains a uniform adhesive coating. The surface of a planar substrate is tangentially transported past the polymeric film surface with the adhesive layer and in timed registration therewith, so that a nip is formed between the planar substrate and the polymeric film which transfers a uniformly thick portion of adhesive to the planar substrate surface.

Abstract: A method and apparatus for applying a coating to a front face of an ink jet print head die or print head die comprise positioning a die in a cut out in a top surface of a block such that the die extends from the top surface of the block. An applicator such as a roller or flat blade is used to apply the coating to at least an upper surface of the die as the applicator rides along the upper surface of the die. When a roller is used as the applicator, the roller has a recess corresponding to the extension of the die from the top surface of the block. The roller recess contains a piece of elastomeric material which extends to an outer portion of the roller adjacent to said roller recess. The method and apparatus facilitate transfer of a thin, uniform film of coating to an ink jet printer print head die or a completed ink jet printer print head.

Abstract: A coating for a front face of printhead in a thermal ink jet printer enables the directionality of an ink jet to be maintained for the printing lifetime of the printer. The coating controls the wetting characteristics of the front face to prevent ink accumulation on the front face. The coating comprises an epoxy adhesive resin such as EPON 1001F doped with a silicone rubber compound such as RTV 732. The coating can be provided in the form of a 24% solution of EPON 1001F in a 30:70 mixture of xylene and methyl iso-butyl ketone by weight doped with 1% by weight of RTV 732. An adhesion promoter such as an aminosilane can be included in the coating to increase bond strength between the coating and printhead front face.

Abstract: A light shutter is provided wherein a first plate which includes a pixel electrode for use in applying a includes a background electrode located adjacent the pixel voltage potential across a ferroelectric material also electrode and substantially surrounding the pixel electrode, whereby an electronic mask can be created adjacent the pixel electrode in the ferroelectric material. A second plate which, along with the first plate sandwiches the ferroelectric material, includes a backplane electrode which is used in conjunction with the pixel and background electrodes on the first plate for applying voltage potentials across the ferroelectric material.

Abstract: An optical shield for a liquid crystal dot shutter image bar and fabrication process therefor. In one embodiment, a layer of dye-in-photoresist is formed on the interior surface of one of the glass substrates and over the one or more electrodes thereon. The photoresist layer is exposed through a mask and developed to form an optical shield having the desired configuration of optical apertures and a thickness of 2 to 3 micrometers. Alternate embodiments use two separate dye loaded layers that do not react with each other or dissolve in similar solvents. The first layer is dye loaded PMMA layer covered by a dye-in-photoresist. The dye can be selected to filter any desired spectral region.