Abstract: A heat exchanger for a vehicle is provided having a core with a set of flow tubes connected to a header. The header includes a receiver/dryer housing in fluid communication with the flow tubes. An insert assembly is received in an end of the receiver/dryer housing and includes a sleeve having a substantially smooth outer surface, a filter portion received within the sleeve, and a plug portion configured to form a substantially fluid-tight seal with the sleeve. The inner diameter of the receiver/dryer housing and the outer diameter of the sleeve are substantially equal to each other.

Abstract: A heat exchanger for a vehicle is provided, where the heat exchanger includes core having first, and second sets of flow tubes extending between first and second headers and defining separate flow paths. One of the headers includes a first portion in fluid communication with the first set of flow tubes and a second portion defining a receiver/dryer chamber that is in fluid communication with the second set of flow tubes. A dryer is located within the receiver/dryer chamber.

Abstract: A condenser assembly for a vehicle air conditioning system is provided. The condenser assembly includes a core including first and second ends and a plurality of tubes extending therebetween, a first header located adjacent to the first end of the core, and a second header located adjacent to the second end of the core. The second header includes a receiver/dryer having a receiver/dryer chamber, a manifold cooperating with the receiver/dryer to define a manifold chamber, and a mounting rib unitarily formed with at least one of the receiver/dryer and the manifold. The mounting rib includes a first portion extending away from the at least one of the receiver/dryer and the manifold in a first direction and a second portion extending away from the first portion in a second direction that is substantially nonparallel with the first direction.

Abstract: A condenser assembly for a vehicle air conditioning system. The condenser assembly includes a core comprised of a plurality of parallel tubes between which are located a plurality of fins. A pair of headers are located on opposite ends and in fluid communication with the tubes of the core. The headers are constructed such that their primary components exhibit constant cross sectional profiles along their lengths. This enables the volumetrics of the condenser assembly to be altered with a minimal amount of tooling change over being required.