Abstract: Vibration analysis is performed on a machine having a variable frequency drive by using a tachometer to monitor rotational speed of the drive shaft and a logic device to calculate speed parameters associated with the drive shaft using the tachometer data. The speed parameters include a maximum speed, a minimum speed, and an average speed of the drive shaft. By correlating the vibration spectra of the motor drive with the speed parameters, machine faults can be identified based upon the energy distribution in the spectra. Further, vibration waveforms from two or more locations on the machine can be sequentially acquired through synchronous triggering by using a pulse edge of a stable tachometer signal. The waveforms can be compared to determine a phase difference to help in identifying any machine faults that may be present.

Abstract: A high resolution data acquisition (DAQ) system is initially calibrated with a reference source having a resolution higher than the DAQ system. Measurements over the operating range of the DAQ system are taken, and characteristic calibration coefficients are determined from the measurements. Software corrections based upon the calibration coefficients are made to DAQ system measurements. A digital to analog converter (DAC) on-board the DAQ system having a lower resolution than the DAQ system is calibrated by generating a look-up table of input digital codewords and output electrical signals measured by the calibrated DAQ system. This look-up table is used to field calibrate the DAQ system using only the DAC, rather than the high resolution reference source.

Abstract: Vibration analysis is performed on a machine having a variable frequency drive by using a tachometer to monitor rotational speed of the drive shaft and a logic device to calculate speed parameters associated with the drive shaft using the tachometer data. The speed parameters include a maximum speed, a minimum speed, and an average speed of the drive shaft. By correlating the vibration spectra of the motor drive with the speed parameters, machine faults can be identified based upon the energy distribution in the spectra. Further, vibration waveforms from two or more locations on the machine can be sequentially acquired through synchronous triggering by using a pulse edge of a stable tachometer signal. The waveforms can be compared to determine a phase difference to help in identifying any machine faults that may be present.

Abstract: A data acquisition system for vibration analysis signals includes a logarithmic amplifier for compressing wide dynamic range signals. The logarithmic amplifier replaces attenuators, gain amplifiers, and gain switches used in a conventional system. Further, only a low bit-count analog to digital converter is needed in combination with the logarithmic amplifier. Consequently, the footprint of the system and system cost are reduced.