Patents by Inventor Rami Piilola

Rami Piilola has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11339344
    Abstract: A method for producing a renewable base oil from a feedstock of biological origin includes providing a feedstock, the feedstock including: 2-95 wt % of a mixture of free fatty acids; 5-98 wt % fatty acid glycerols selected from mono-glycerides, di-glycerides and tri-glycerides of fatty acids; 0-50 wt % of one or more compounds selected from the list consisting of: fatty acid esters of the non-glycerol type, fatty amides and fatty alcohols; a major part of the feedstock being a mixture of free fatty acids and fatty acid glycerols; subjecting all or part of the feedstock to ketonisation reaction conditions where two free fatty acids react to yield a ketone stream, and subjecting the ketone stream to both hydrodeoxygenation and to hydroisomerisation reaction conditions, to yield a deoxygenated and isomerised base oil product stream containing the renewable base oil.
    Type: Grant
    Filed: June 15, 2018
    Date of Patent: May 24, 2022
    Assignee: NESTE OYJ
    Inventors: Jukka Myllyoja, Sonja Kouva, Jarno Kohonen, Rami Piilola, Mika Kettunen, Jaana Makkonen, Meri Hovi
  • Patent number: 11339350
    Abstract: A process for producing free fatty acids from oil containing chlorophyll is disclosed. Exemplary processes include blending oil containing chlorophyll with fats, followed by hydrolysis and distillation.
    Type: Grant
    Filed: December 17, 2018
    Date of Patent: May 24, 2022
    Assignee: NESTE OYJ
    Inventors: Jukka-Pekka Pasanen, Annika Malm, Rami Piilola
  • Patent number: 11149206
    Abstract: A number of different branched hydrocarbon compounds (formula I) having a star-like configuration (S) are prepared from renewable oils containing fatty acids or derivatives containing fatty acids. The branched hydrocarbon compounds may be isolated individually or in mixtures, and may be used as part of base oils, such as renewable base oils (RBOs). A process for preparing the branched hydrocarbon compounds of formula I involve conditions that favour a trimerisation reaction followed by hydrotreating conditions. The compounds of formula I may be made by catalytically treating renewable material in a process, and the compounds have desirable qualities relating to lubrication, cold flow as well as having a low Noack volatility.
    Type: Grant
    Filed: June 15, 2018
    Date of Patent: October 19, 2021
    Assignee: NESTE OYJ
    Inventors: Jukka Myllyoja, Mika Kettunen, Rami Piilola
  • Publication number: 20210139787
    Abstract: A number of different branched hydrocarbon compounds (formula I) having a star-like configuration (S) are prepared from renewable oils containing fatty acids or derivatives containing fatty acids. The branched hydrocarbon compounds may be isolated individually or in mixtures, and may be used as part of base oils, such as renewable base oils (RBOs). A process for preparing the branched hydrocarbon compounds of formula I involve conditions that favour a trimerisation reaction followed by hydrotreating conditions. The compounds of formula I may be made by catalytically treating renewable material in a process, and the compounds have desirable qualities relating to lubrication, cold flow as well as having a low Noack volatility.
    Type: Application
    Filed: June 15, 2018
    Publication date: May 13, 2021
    Applicant: Neste Oyj
    Inventors: Jukka MYLLYOJA, Mika KETTUNEN, Rami PIILOLA
  • Patent number: 10968397
    Abstract: A method for conversion of levulinic acid and to a hydrocarbon composition obtainable by the method. The method includes a step of providing a feedstock, a conversion step of subjecting the feedstock to a C—C coupling reaction and a hydrotreatment, and a hydrodeoxygenation step. The content of levulinic acid dimer derivatives having 4 oxygen atoms subjected to the hydrodeoxygenation step is 20 wt.-% or more.
    Type: Grant
    Filed: December 28, 2016
    Date of Patent: April 6, 2021
    Assignee: NESTE OYJ
    Inventors: Jukka Myllyoja, Marina Lindblad, Mats Käldström, Rami Piilola, Elias Ikonen
  • Publication number: 20200392426
    Abstract: A process for producing free fatty acids from oil containing chlorophyll is disclosed. Exemplary processes include blending oil containing chlorophyll with fats, followed by hydrolysis and distillation.
    Type: Application
    Filed: December 17, 2018
    Publication date: December 17, 2020
    Applicant: Neste Oyj
    Inventors: Jukka-Pekka PASANEN, Annika MALM, Rami PIILOLA
  • Publication number: 20200181503
    Abstract: A method for producing a renewable base oil from a feedstock of biological origin includes providing a feedstock, the feedstock including: 2-95 wt % of a mixture of free fatty acids; 5-98 wt % fatty acid glycerols selected from mono-glycerides, di-glycerides and tri-glycerides of fatty acids; 0-50 wt % of one or more compounds selected from the list consisting of: fatty acid esters of the non-glycerol type, fatty amides and fatty alcohols; a major part of the feedstock being a mixture of free fatty acids and fatty acid glycerols; subjecting all or part of the feedstock to ketonisation reaction conditions where two free fatty acids react to yield a ketone stream, and subjecting the ketone stream to both hydrodeoxygenation and to hydroisomerisation reaction conditions, to yield a deoxygenated and isomerised base oil product stream containing the renewable base oil.
    Type: Application
    Filed: June 15, 2018
    Publication date: June 11, 2020
    Applicant: Neste Oyj
    Inventors: Jukka MYLLYOJA, Sonja KOUVA, Jarno KOHONEN, Rami PIILOLA, Mika KETTUNEN, Jaana MAKKONEN, Meri HOVI
  • Patent number: 10550062
    Abstract: A method for the catalytic conversion of ketoacids, including methods for increasing the molecular weight of ketoacids, the method comprising the steps of providing in a reactor a feedstock comprising at least one ketoacid. The feedstock is then subjected to one or more C—C coupling reaction(s) in the presence of hydrogen, and in the presence of a catalyst system having both hydrogenation activity and C—C coupling activity.
    Type: Grant
    Filed: September 26, 2016
    Date of Patent: February 4, 2020
    Assignee: NESTE OYJ
    Inventors: Jukka Myllyoja, Rami Piilola
  • Patent number: 10370317
    Abstract: A method for producing ketones includes a) providing a feedstock of biological origin having fatty acids and/or fatty acid derivatives having an average chain length of 24 C-atoms or less; b) subjecting the feedstock to a catalytic ketonization reaction in the presence of aK2O/TiO2-catalyst; and c) obtaining from the ketonization reaction a product stream having ketones, which ketones have a longer average hydrocarbon chain length than the average hydrocarbon chain length in the feedstock, wherein step b) is carried out directly on the feedstock and in the presence of the K2O/TiO2-catalyst as the sole catalyst applied in the ketonization reaction.
    Type: Grant
    Filed: July 5, 2018
    Date of Patent: August 6, 2019
    Assignee: NESTE OYJ
    Inventors: Mika Kettunen, Jukka Myllyoja, Rami Piilola
  • Patent number: 10364396
    Abstract: The present disclosure relates to thermal conversion of ketoacids, including methods for increasing the molecular weight of ketoacids, the method including the steps of providing in a reactor a feedstock comprising at least one ketoacid. The feedstock is then subjected to one or more C-C-coupling reaction(s) by heating the feedstock to temperature of 200-500° C. in the absence of a catalyst.
    Type: Grant
    Filed: September 26, 2016
    Date of Patent: July 30, 2019
    Assignee: NESTE OYJ
    Inventors: Jukka Myllyoja, Rami Piilola
  • Publication number: 20190002382
    Abstract: A method for producing ketones includes a) providing a feedstock of biological origin having fatty acids and/or fatty acid derivatives having an average chain length of 24 C-atoms or less; b) subjecting the feedstock to a catalytic ketonisation reaction in the presence of aK2O/TiO2-catalyst; and c) obtaining from the ketonisation reaction a product stream having ketones, which ketones have a longer average hydrocarbon chain length than the average hydrocarbon chain length in the feedstock, wherein step b) is carried out directly on the feedstock and in the presence of the K2O/TiO2-catalyst as the sole catalyst applied in the ketonisation reaction.
    Type: Application
    Filed: July 5, 2018
    Publication date: January 3, 2019
    Applicant: NESTE OYJ
    Inventors: Mika KETTUNEN, Jukka MYLLYOJA, Rami PIILOLA
  • Patent number: 10040744
    Abstract: A method for producing ketones includes a) providing a feedstock of biological origin having fatty acids and/or fatty acid derivatives having an average chain length of 24 C-atoms or less; b) subjecting the feedstock to a catalytic ketonization reaction in the presence of aK2O/TiO2-catalyst; and c) obtaining from the ketonization reaction a product stream having ketones, which ketones have a longer average hydrocarbon chain length than the average hydrocarbon chain length in the feedstock, wherein step b) is carried out directly on the feedstock and in the presence of the K2O/TiO2-catalyst as the sole catalyst applied in the ketonization reaction.
    Type: Grant
    Filed: October 23, 2015
    Date of Patent: August 7, 2018
    Assignee: NESTE OYJ
    Inventors: Mika Kettunen, Jukka Myllyoja, Rami Piilola
  • Patent number: 10040747
    Abstract: The present invention relates to catalytic conversion of ketoacids, including methods for increasing the molecular weight of ketoacids, the method can include providing in a reactor a feedstock comprising at least one ketoacid, water and a base. The feedstock is then subjected to base catalysed condensation reactions.
    Type: Grant
    Filed: January 29, 2016
    Date of Patent: August 7, 2018
    Assignee: NESTE OYJ
    Inventors: Jukka Myllyoja, Rami Piilola, Maaria Seläntaus, Esko Karvinen
  • Patent number: 9914690
    Abstract: The present invention relates to catalytic conversion of ketoacids, including methods for increasing the molecular weight of ketoacids. The method can include providing in a reactor a raw material having at least one ketoacid. The raw material is then subjected to one or more C—C-coupling reaction(s) in the presence of an ion exchange resin catalyst to produce at least one ketocid dimer. The method can include providing in a reactor a feedstock having the at least one ketoacid dimer and subjecting the feedstock to one or more C—C-coupling reaction(s) at a temperature of at least 200° C.
    Type: Grant
    Filed: January 29, 2016
    Date of Patent: March 13, 2018
    Assignee: NESTE OYJ
    Inventors: Jukka Myllyoja, Rami Piilola, Maaria Seläntaus, Mats Käldström, Marina Lindblad, Elias Ikonen
  • Publication number: 20170362154
    Abstract: A method for producing ketones includes a) providing a feedstock of biological origin having fatty acids and/or fatty acid derivatives having an average chain length of 24 C-atoms or less; b) subjecting the feedstock to a catalytic ketonization reaction in the presence of aK2O/TiO2-catalyst; and c) obtaining from the ketonization reaction a product stream having ketones, which ketones have a longer average hydrocarbon chain length than the average hydrocarbon chain length in the feedstock, wherein step b) is carried out directly on the feedstock and in the presence of the K2O/TiO2-catalyst as the sole catalyst applied in the ketonization reaction.
    Type: Application
    Filed: October 23, 2015
    Publication date: December 21, 2017
    Applicant: NESTE OYJ
    Inventors: Mika KETTUNEN, Jukka MYLLYOJA, Rami PIILOLA
  • Publication number: 20170183570
    Abstract: The present invention relates to a method for conversion of levulinic acid and to a hydrocarbon composition obtainable by the method. The method comprises a step of providing a feedstock, a conversion step of subjecting the feedstock to a C—C coupling reaction and a hydrotreatment, and a hydrodeoxygenation step. The content of levulinic acid dimer derivatives having 4 oxygen atoms subjected to the hydrodeoxygenation step is 20 wt.-% or more.
    Type: Application
    Filed: December 28, 2016
    Publication date: June 29, 2017
    Applicant: NESTE OYJ
    Inventors: Jukka MYLLYOJA, Marina LINDBLAD, Mats KÄLDSTRÖM, Rami PIILOLA, Elias IKONEN
  • Publication number: 20170073294
    Abstract: The present disclosure relates to catalytic conversion of ketoacids, including methods for increasing the molecular weight of ketoacids, the method including the steps of providing in a reactor a feedstock comprising at least one ketoacid. The feedstock is then subjected to one or more C—C-coupling reaction(s) in the presence of hydrogen, and in the presence of a catalyst system having both hydrogenation activity and C—C-coupling activity.
    Type: Application
    Filed: September 26, 2016
    Publication date: March 16, 2017
    Applicant: NESTE OYJ
    Inventors: Jukka MYLLYOJA, Rami PIILOLA
  • Publication number: 20170073588
    Abstract: The present disclosure relates to thermal conversion of ketoacids, including methods for increasing the molecular weight of ketoacids, the method including the steps of providing in a reactor a feedstock comprising at least one ketoacid. The feedstock is then subjected to one or more C-C-coupling reaction(s) by heating the feedstock to temperature of 200-500° C. in the absence of a catalyst.
    Type: Application
    Filed: September 26, 2016
    Publication date: March 16, 2017
    Applicant: NESTE OYJ
    Inventors: Jukka MYLLYOJA, Rami PIILOLA
  • Patent number: 9545621
    Abstract: The present invention provides a method for simultaneous production of components suitable for production of base oil and fuel components. In the method a feedstock comprising fatty acids and/or fatty acid esters is entered into a reaction zone and subjected to a ketonization reaction in the presence of a dual catalyst system. This system is configured to perform a ketonization reaction and a hydrotreatment reaction, under hydrogen pressure. Subsequently ketones are obtained.
    Type: Grant
    Filed: May 20, 2015
    Date of Patent: January 17, 2017
    Assignee: Neste Oyj
    Inventors: Mika Kettunen, Jukka Myllyoja, Rami Piilola, Goran Sandstrom, Pekka Aalto
  • Patent number: 9533291
    Abstract: The present invention provides a method for increasing hydrocarbon chain length. The method comprises providing a feedstock comprising fatty acids and/or fatty acid esters with hydrocarbon chain length below C23 into a reaction zone in which ketonization is conducted in the presence of a hydrotreatment catalyst under hydrogen pressure. The obtained ketones have a hydrocarbon chain length of from C24 to C43. The present invention further provides a method for simultaneous production of base oil components and fuel components.
    Type: Grant
    Filed: November 1, 2012
    Date of Patent: January 3, 2017
    Assignee: Neste Oyj
    Inventors: Jukka Myllyoja, Pekka Aalto, Rami Piilola