Patents by Inventor Ramy Rezkalla

Ramy Rezkalla has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250146430
    Abstract: A rocker shaft assembly configured to support a rocker arm and deliver oil to the rocker arm and related method of making is provided. The rocker shaft assembly includes a core shaft and a sleeve. The core shaft has a core body including a main oil supply channel formed thereon. The sleeve has passages formed thereon. The sleeve is disposed around the core shaft. The main oil supply channel aligns with at least one of the passages on the sleeve. The main oil supply is milled into the core shaft.
    Type: Application
    Filed: January 10, 2025
    Publication date: May 8, 2025
    Inventors: Ramy Rezkalla, Andrei Radulescu, Ryan Krieger
  • Patent number: 12221909
    Abstract: A rocker shaft assembly configured to support a rocker arm and deliver oil to the rocker arm and related method of making is provided. The rocker shaft assembly includes a core shaft and a sleeve. The core shaft has a core body including a main oil supply channel formed thereon. The sleeve has passages formed thereon. The sleeve is disposed around the core shaft. The main oil supply channel aligns with at least one of the passages on the sleeve. The main oil supply is milled into the core shaft.
    Type: Grant
    Filed: June 9, 2022
    Date of Patent: February 11, 2025
    Assignee: Eaton Intelligent Power Limited
    Inventors: Ramy Rezkalla, Andrei Radulescu, Ryan Krieger
  • Patent number: 12037929
    Abstract: A switching roller finger follower (SRFF) for valve actuation includes an outer arm (16), a first inner arm (12), a bearing axle (50) and a latch pin (26). The outer arm (16) is formed of a metal stamping, and is pivotally coupled to a main axle (40). The first inner arm (12) is coupled to the main axle (40) and is pivotably secure to the outer arm. The bearing axle (50) extends through the outer arm and the first inner arm. The bearing axle supports a roller (20) thereon. The latch pin (26) is slidably disposed in the outer arm (16) and is movable between at least a first position where the outer arm (16) and the first inner arm (12) are coupled for concurrent rotation and a second position wherein one of the outer arm and the first inner arm are configured to rotate relative to the other arm.
    Type: Grant
    Filed: May 22, 2020
    Date of Patent: July 16, 2024
    Assignee: Eaton Intelligent Power Limited
    Inventors: Emanuele Raimondi, Massimo D'Amore, Jeffrey R. Brown, Ramy Rezkalla, Matthew A. Vance, Andrei D. Radulescu, Brandon J. Elliott
  • Patent number: 12000313
    Abstract: A rocker arm assembly for pivoting around a rocker shaft comprises a follower side arm, a valve side arm, and a latch assembly. The follower side arm comprises a main body (1016, 2016, 3016), a rocker shaft through-bore (1061), and a follower end (11, 21, 31) comprising a latch through-bore (1019, 2019, 3019). The valve side arm comprises a forked body (1026, 2026) and a valve end (12,22) extending from the forked body. A first arm extension (1025, 2025, 3025) and a second arm extension (1028, 2028, 3028) extend from the forked body and straddle the main body. A first distal end (1125, 2125) comprises a first latch pocket (51) distal from the forked body. A second distal end (1128, 2128) comprises a second latch pocket (81) distal from the forked body. The latch through-bore selectively aligns with the first latch pocket and the second latch pocket.
    Type: Grant
    Filed: September 14, 2020
    Date of Patent: June 4, 2024
    Assignee: Eaton Intelligent Power Limited
    Inventor: Ramy Rezkalla
  • Patent number: 11905859
    Abstract: A castellation assembly comprises a lost motion spring assembly, an upper castellation piece, and a lower castellation piece. A spring hat comprises a crown, a pin hole through the crown, and a brim. A lost motion spring is seated against the spring hat. Upper castellation piece comprises a tubular body, an upper inner rim adjoining the brim, and upper castellation teeth. Lower castellation piece comprises a spring post extending up from a castellation body, the spring post passing through the lost motion spring, and through the pin hole. Lower castellation teeth extend from the castellation body. The lost motion spring is biased against the castellation body to lift the upper inner rim by the brim. A lash screw can house the spring post so that the spring post terminates inside the lash screw. A rocker arm is an example of a castellation assembly installation.
    Type: Grant
    Filed: February 19, 2021
    Date of Patent: February 20, 2024
    Assignee: Eaton Intelligent Power Limited
    Inventors: Andrei D. Radulescu, Ramy Rezkalla, Daniel Nelson, James Sheren, Michele Angelo Cecchi, Marco Ravoni, Maria Letizia Ciardullo
  • Patent number: 11852047
    Abstract: A valve train arrangement constructed in accordance to one example of the present teachings includes a rocker arm, a deactivating hydraulic lash adjuster (HLA) capsule, a lost motion spring (LMS) capsule and a lever. The rocker arm has a first end and a second end. The second end cooperates with a valve. The HLA capsule cooperates with the first end of the rocker arm. The LMS capsule has a lost motion spring. The LMS capsule is located in a position on the valve train arrangement that is offset from the HLA capsule. The lever is configured between the HLA capsule and the LMS capsule. During cylinder deactivation, load is transferred from the HLA capsule to the lever arm and ultimately to the lost motion spring in the LMS capsule.
    Type: Grant
    Filed: October 12, 2021
    Date of Patent: December 26, 2023
    Assignee: Eaton Intelligent Power Limited
    Inventors: Ramy Rezkalla, Andrei Radulescu, Nicola Andrisani
  • Publication number: 20230102765
    Abstract: A castellation assembly comprises a lost motion spring assembly, an upper castellation piece, and a lower castellation piece. A spring hat comprises a crown, a pin hole through the crown, and a brim. A lost motion spring is seated against the spring hat. Upper castellation piece comprises a tubular body, an upper inner rim adjoining the brim, and upper castellation teeth. Lower castellation piece comprises a spring post extending up from a castellation body, the spring post passing through the lost motion spring, and through the pin hole. Lower castellation teeth extend from the castellation body. The lost motion spring is biased against the castellation body to lift the upper inner rim by the brim. A lash screw can house the spring post so that the spring post terminates inside the lash screw. A rocker arm is an example of a castellation assembly installation.
    Type: Application
    Filed: February 19, 2021
    Publication date: March 30, 2023
    Applicant: Eaton Intelligent Power Limited
    Inventors: Andrei D. Radulescu, Ramy Rezkalla, Daniel Nelson, James Sheren, Michele Angelo Cecchi, Marco Ravoni, Maria Letizia Ciardullo
  • Patent number: 11549405
    Abstract: A type III rocker arm assembly operable in a first mode and a second mode based on rotation of a cam shaft includes a rocker shaft and a first rocker arm assembly. The first rocker arm assembly receives the rocker shaft and is configured to rotate around the rocker shaft in the first mode based on engagement with the first cam lobe. The first rocker arm assembly collectively comprises a valve side rocker arm, a cam side rocker arm and a latch pin. The valve side rocker arm defines a valve side rocker arm bore. The cam side rocker arm defines a cam side rocker arm bore. The latch pin assembly is received by the valve and cam side rocker arm bores and selectively couples the valve side rocker arm and the cam side rocker arm for concurrent movement in the first mode.
    Type: Grant
    Filed: July 22, 2021
    Date of Patent: January 10, 2023
    Inventors: Andrei Radulescu, Leighton Roberts, Ramy Rezkalla, James R. Sheren, Mike J. Otto
  • Publication number: 20220397044
    Abstract: A rocker arm assembly for pivoting around a rocker shaft comprises a follower side arm, a valve side arm, and a latch assembly. The follower side arm comprises a main body (1016, 2016, 3016), a rocker shaft through-bore (1061), and a follower end (11, 21, 31) comprising a latch through-bore (1019, 2019, 3019). The valve side arm comprises a forked body (1026, 2026) and a valve end (12,22) extending from the forked body. A first arm extension (1025, 2025, 3025) and a second arm extension (1028, 2028, 3028) extend from the forked body and straddle the main body. A first distal end (1125, 2125) comprises a first latch pocket (51) distal from the forked body. A second distal end (1128, 2128) comprises a second latch pocket (81) distal from the forked body. The latch through-bore selectively aligns with the first latch pocket and the second latch pocket.
    Type: Application
    Filed: September 14, 2020
    Publication date: December 15, 2022
    Applicant: EATON INTELLIGENT POWER LIMITED
    Inventor: Ramy Rezkalla
  • Publication number: 20220298934
    Abstract: A rocker shaft assembly configured to support a rocker arm and deliver oil to the rocker arm and related method of making is provided. The rocker shaft assembly includes a core shaft and a sleeve. The core shaft has a core body including a main oil supply channel formed thereon. The sleeve has passages formed thereon. The sleeve is disposed around the core shaft. The main oil supply channel aligns with at least one of the passages on the sleeve. The main oil supply is milled into the core shaft.
    Type: Application
    Filed: June 9, 2022
    Publication date: September 22, 2022
    Applicant: Eaton Intelligent Power Limited
    Inventors: Ramy Rezkalla, Andrei Radulescu, Ryan Krieger
  • Patent number: 11396830
    Abstract: An engine system and valvetrain can comprise a rocker shaft combined with a first block, a first cylinder deactivation oil control valve in the first block, a second cylinder deactivation oil control valve in the first block. Also, a second block can be combined with the rocker shaft with a third cylinder deactivation oil control valve and an early exhaust valve opening oil control valve in the second block. The rocker shaft can comprise oil infeeds and oil outfeeds configured for supplying hydraulic pressure to the first and second blocks, the blocks can distribute the pressure to the control valves, and the blocks can return pressure to the rocker shaft. Intake and exhaust rocker arms can receive the returned pressure to actuate valves, and the rockers arms can be arranged line-to-line with no overlap during motion.
    Type: Grant
    Filed: September 20, 2021
    Date of Patent: July 26, 2022
    Assignee: Eaton Intelligent Power Limited
    Inventor: Ramy Rezkalla
  • Publication number: 20220228516
    Abstract: A switching roller finger follower (SRFF) for valve actuation includes an outer arm (16), a first inner arm (12), a bearing axle (50) and a latch pin (26). The outer arm (16) is formed of a metal stamping, and is pivotally coupled to a main axle (40). The first inner arm (12) is coupled to the main axle (40) and is pivotably secure to the outer arm. The bearing axle (50) extends through the outer arm and the first inner arm. The bearing axle supports a roller (20) thereon. The latch pin (26) is slidably disposed in the outer arm (16) and is movable between at least a first position where the outer arm (16) and the first inner arm (12) are coupled for concurrent rotation and a second position wherein one of the outer arm and the first inner arm are configured to rotate relative to the other arm.
    Type: Application
    Filed: May 22, 2020
    Publication date: July 21, 2022
    Applicant: Eaton Intelligent Power Limited
    Inventors: Emanuele Raimondi, Massimo D'Amore, Jeffrey R. Brown, Ramy Rezkalla, Matthew A. Vance, Andrei D. Radulescu, Brandon J. Elliott
  • Publication number: 20220025788
    Abstract: A valve train arrangement constructed in accordance to one example of the present teachings includes a rocker arm, a deactivating hydraulic lash adjuster (HLA) capsule, a lost motion spring (LMS) capsule and a lever. The rocker arm has a first end and a second end. The second end cooperates with a valve. The HLA capsule cooperates with the first end of the rocker arm. The LMS capsule has a lost motion spring. The LMS capsule is located in a position on the valve train arrangement that is offset from the HLA capsule. The lever is configured between the HLA capsule and the LMS capsule. During cylinder deactivation, load is transferred from the HLA capsule to the lever arm and ultimately to the lost motion spring in the LMS capsule.
    Type: Application
    Filed: October 12, 2021
    Publication date: January 27, 2022
    Applicant: Eaton Intelligent Power Limited
    Inventors: Ramy Rezkalla, Andrei Radulescu, Nicola Andrisani
  • Publication number: 20220003131
    Abstract: An engine system and valvetrain can comprise a rocker shaft combined with a first block, a first cylinder deactivation oil control valve in the first block, a second cylinder deactivation oil control valve in the first block. Also, a second block can be combined with the rocker shaft with a third cylinder deactivation oil control valve and an early exhaust valve opening oil control valve in the second block. The rocker shaft can comprise oil infeeds and oil outfeeds configured for supplying hydraulic pressure to the first and second blocks, the blocks can distribute the pressure to the control valves, and the blocks can return pressure to the rocker shaft. Intake and exhaust rocker arms can receive the returned pressure to actuate valves, and the rockers arms can be arranged line-to-line with no overlap during motion.
    Type: Application
    Filed: September 20, 2021
    Publication date: January 6, 2022
    Applicant: Eaton Intelligent Power Limited
    Inventor: Ramy Rezkalla
  • Publication number: 20210348528
    Abstract: A type III rocker arm assembly operable in a first mode and a second mode based on rotation of a cam shaft includes a rocker shaft and a first rocker arm assembly. The first rocker arm assembly receives the rocker shaft and is configured to rotate around the rocker shaft in the first mode based on engagement with the first cam lobe. The first rocker arm assembly collectively comprises a valve side rocker arm, a cam side rocker arm and a latch pin. The valve side rocker arm defines a valve side rocker arm bore. The cam side rocker arm defines a cam side rocker arm bore. The latch pin assembly is received by the valve and cam side rocker arm bores and selectively couples the valve side rocker arm and the cam side rocker arm for concurrent movement in the first mode.
    Type: Application
    Filed: July 22, 2021
    Publication date: November 11, 2021
    Applicant: Eaton Intelligent Power Limited
    Inventors: Andrei Radulescu, Leighton Roberts, Ramy Rezkalla, James R. Sheren, Mike J. Otto
  • Patent number: 11125119
    Abstract: An engine system and valvetrain can comprise a rocker shaft combined with a first block, a first cylinder deactivation oil control valve in the first block, a second cylinder deactivation oil control valve in the first block. Also, a second block can be combined with the rocker shaft with a third cylinder deactivation oil control valve and an early exhaust valve opening oil control valve in the second block. The rocker shaft can comprise oil infeeds and oil outfeeds configured for supplying hydraulic pressure to the first and second blocks, the blocks can distribute the pressure to the control valves, and the blocks can return pressure to the rocker shaft. Intake and exhaust rocker arms can receive the returned pressure to actuate valves, and the rockers arms can be arranged line-to-line with no overlap during motion.
    Type: Grant
    Filed: February 14, 2019
    Date of Patent: September 21, 2021
    Assignee: Eaton Intelligent Power Limited
    Inventor: Ramy Rezkalla
  • Publication number: 20200370448
    Abstract: An engine system and valvetrain can comprise a rocker shaft combined with a first block, a first cylinder deactivation oil control valve in the first block, a second cylinder deactivation oil control valve in the first block. Also, a second block can be combined with the rocker shaft with a third cylinder deactivation oil control valve and an early exhaust valve opening oil control valve in the second block. The rocker shaft can comprise oil infeeds and oil outfeeds configured for supplying hydraulic pressure to the first and second blocks, the blocks can distribute the pressure to the control valves, and the blocks can return pressure to the rocker shaft. Intake and exhaust rocker arms can receive the returned pressure to actuate valves, and the rockers arms can be arranged line-to-line with no overlap during motion.
    Type: Application
    Filed: February 14, 2019
    Publication date: November 26, 2020
    Applicant: Eaton Intelligent Power Limited
    Inventor: Ramy Rezkalla