Abstract: Polyurethane floor covering products are formed from a web layer containing at least 30% by weight fibers. A cooled polyurethane foam formulation which includes at least one polyisocyanate, water and at least one polyol having an equivalent weight of at least 500 is applied to the web layer. The wetted web layer is then compressed to mechanically wet out the fibers, gauged and heated to cure the foam formulation.

Abstract: Polyurethane cushions are formed on the surface of a textile such as carpet. The polyurethane is made in the reaction of a polyurethane forming composition that is frothed, and contains water as a blowing agent. The polyurethane forming composition is cured between the substrate and a containment layer, both of which prevent the blowing gasses from escaping during the curing process. The process allows low density attached cushions to be formed controllably.

Abstract: Polyurethane floor covering products are formed from a web layer containing at least 30% by weight fibers. A cooled polyurethane foam formulation which includes at least one polyisocyanate, water and at least one polyol having an equivalent weight of at least 500 is applied to the web layer. The wetted web layer is then compressed to mechanically wet out the fibers, gauged and heated to cure the foam formulation.

Abstract: Polyurethane floor covering products are formed from a web layer containing at least 30% by weight fibers. A cooled polyurethane foam formulation which includes at least one polyisocyanate, water and at least one polyol having an equivalent weight of at least 500 is applied to the web layer. The wetted web layer is then compressed to mechanically wet out the fibers, gauged and heated to cure the foam formulation.

Abstract: Polyurethane carpet backings are made using a polyurethane-forming composition that includes fatty acid amide polyols. The formulation allows a significant replacement of conventional polyols with polyols derived from annually renewable resources, while maintaining important properties like edge curl, tuftbind, viscosity and curing rates.

Abstract: A process for preparing polyurethane carpet backings uses a filled polyurethane-forming composition that contains a mixture of certain metal acetylacetonate and sulfur-containing organotin catalysts. The mixture of catalysts is particularly beneficial in instances where the composition is processed at temperatures of above 30 to about 500 C, as long pot life is provided together with a rapid thermally-induced cure.

Abstract: A prepolymer or elastomer is the reaction product of reactants (a) at least one polyester polyol or fatty acid derived polyol which is the reaction product of at least one initiator and a mixture of fatty acids or derivatives of fatty acids comprising at least about 45 weight percent monounsaturated fatty acids or derivatives thereof, (b) optionally, at least one polyol which is different from the polyol of (a); and (c) at least one isocyanate compound (herein after isocyanate) having an average of at least about 1.8 isocyanate groups per molecule. A process comprises admixing reactants (a) at least one polyol composition comprising the fatty acid derived polyol which is the reaction product of at least one initiator and a mixture of fatty acids or derivatives of fatty acids comprising at least about any of 45 weight percent monounsaturated fatty acids or derivatives thereof; and (b) at least one isocyanate having an average functionality of at least about 1.

Abstract: Polyurethane carpet backings are made using a polyurethane-forming composition that includes hydroxymethyl-containing polyester polyols. The formulation allows a significant replacement of conventional polyols with polyols derived from annually renewable resources, while maintaining important properties like edge curl, tuftbind, viscosity and good curing rates.

Abstract: The present invention disclosures the use of castor oil and castor oil derivatives for use in polyurethane formulations for the production of products for the carpet industry. Process for the production of such products is also disclosed.

Abstract: Polyurethane carpet backings are made using a polyurethane-forming composition that includes hydroxymethyl-containing polyester polyols. The formulation allows a significant replacement of conventional polyols with polyols derived from annually renewable resources, while maintaining important properties like edge curl, tuftbind, viscosity and good curing rates.

Abstract: A process for preparing polyurethane carpet backings uses a filled polyurethane-forming composition that contains a mixture of certain metal acetylacetonate and sulfur-containing organotin catalysts. The mixture of catalysts is particularly beneficial in instances where the composition is processed at temperatures of above 30 to about 500 C, as long pot life is provided together with a rapid thermally-induced cure.

Abstract: Polyurethane carpet backings are made using a polyurethane-forming composition that includes fatty acid amide polyols. The formulation allows a significant replacement of conventional polyols with polyols derived from annually renewable resources, while maintaining important properties like edge curl, tuftbind, viscosity and curing rates.

Abstract: The present invention is a low density polyurethane foam cushion useful as an attached carpet cushion or as a detached carpet underlay. The low density foams of the present invention are prepared by a process wherein a polyurethane foam formulation is blown by both mechanical and chemical processes.

Abstract: An aqueous dispersed polymeric composition for preparing the spill resistant carpet backing is provided. The aqueous dispersed polymeric composition of the present invention comprises an aqueous dispersed polymeric material, an inorganic filler, and a hydrophobic compound selected from the group consisting of a hydrophobic acid, a salt of a hydrophobic acid, and mixtures thereof. Alternatively, the inorganic filler is pretreated with the hydrophobic compound. Also, a kit and a method for preparing a spill resistant carpet backing from the aqueous dispersed polymeric composition is provided.

Abstract: The present invention is a polyurethane carpet backing prepared from a polyurethane-forming composition wherein fly ash is included as a filler material. High loadings of fly ash can be obtained without detriment to the process for preparing a polyurethane carpet backing, or adverse effect to the physical properties of the carpet backing.

Abstract: The present invention is a low density polyurethane foam cushion useful as an attached carpet cushion or as a detached carpet underlay. The low density foams of the present invention are prepared by a process wherein a polyurethane foam formulation is blown by both mechanical and chemical processes.

Abstract: An aqueous dispersed polymeric composition for preparing a carpet backing is provided. The aqueous dispersed polymeric composition comprises an aqueous dispersed polymeric material and a hydrophobically-modified ethylene-oxide-based urethane block copolymer. In the preferred embodiment, the aqueous dispersed polymeric material is an aqueous polyurethane dispersion composition. Moreover, a method for preparing a carpet backing using the aqueous dispersed polymeric composition is provided.

Abstract: The present invention is a low density polyurethane foam cushion useful as an attached carpet cushion or as a detached carpet underlay. The low density foams of the present invention are prepared by a process wherein a polyurethane foam formulation is blown by both mechanical and chemical processes.

Abstract: A frothing aid for preparing coatings, adhesives, and sealants as well as for preparing a polyurethane-backed carpet is provided. The frothing aid comprises a blend of a nonionic siloxane alkoxylate and an organic cosurfactant. In particular, an aqueous polyurethane dispersion comprising a polyurethane dispersion composition and the frothing aid is provided. Moreover, a method for applying the aqueous polyurethane dispersion to a substrate is provided.

Abstract: The present invention is a low density polyurethane foam cushion useful as an attached carpet cushion or as a detached carpet underlay. The low density foams of the present invention are prepared by a process wherein a polyurethane foam formulation is blown by both mechanical and chemical processes.