Patents by Inventor Randall S. Shafer

Randall S. Shafer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10871050
    Abstract: A composition and methods for setting a plug for well bores undergoing plugging and abandonment operations. Methods include placing a blocking device below the plug location and creating a void space above the blocking device; placing a heat resistant base plate above the blocking device and introducing nano-thermite clusters and expandable bismuth alloy pellets into the void space; igniting the thermite and cooling the melted alloy to form a permanent plug in the void space.
    Type: Grant
    Filed: September 15, 2017
    Date of Patent: December 22, 2020
    Assignee: ConocoPhillips Company
    Inventors: David D. Hearn, Casey Hirschmann, Randall S. Shafer
  • Publication number: 20200381403
    Abstract: This disclosure describes a device and method of sealing perforations on a well casing inside a subterranean well. The device comprises a generally cylindrical sleeve having an open top and a closed bottom; a heater located inside the sleeve, the heater comprising a thermite mixture; an ignition mechanism that ignites the thermite mixture upon actuation; and a string connected to the heater ignition and detachably engages the sleeve.
    Type: Application
    Filed: August 21, 2020
    Publication date: December 3, 2020
    Inventors: David D. HEARN, Casey HIRSCHMANN, Randall S. SHAFER, Stewart M. ROBERTSON, Dan MUELLER
  • Publication number: 20200366274
    Abstract: A method of plugging a hydrocarbon well includes deploying a downhole tool to remove at least a portion of a casing at a section of well to be plugged. Deploying a blocking device downhole to block a bottom of the section of well to be plugged. Deploying a plugging material downhole onto the blocking device to fill an area to be plugged. Deploying an exothermic fluid downhole, wherein activation of the exothermic material liquefies the plugging material. Allowing the plugging material and the exothermic fluid to solidify form a cast-in-place plug that fills the section of well to be plugged.
    Type: Application
    Filed: July 31, 2020
    Publication date: November 19, 2020
    Inventor: Randall S. SHAFER
  • Patent number: 10760374
    Abstract: This disclosure describes a device and method of sealing perforations on a well casing inside a subterranean well. The device comprises a generally cylindrical sleeve having a open top and a closed bottom; a heater located inside the sleeve, the heater comprising a thermite mixture; an ignition mechanism that ignites the thermite mixture upon actuation; and a string connected to the heater ignition and detachably engages the sleeve.
    Type: Grant
    Filed: September 15, 2017
    Date of Patent: September 1, 2020
    Assignee: ConocoPhillips Company
    Inventors: David D. Hearn, Casey Hirschmann, Randall S. Shafer, Stewart M. Robertson, Dan Mueller
  • Patent number: 10760375
    Abstract: A method of plugging a hydrocarbon well includes deploying a downhole tool to remove at least a portion of a casing at a section of well to be plugged. Deploying a blocking device downhole to block a bottom of the section of well to be plugged. Deploying a plugging material downhole onto the blocking device to fill an area to be plugged. Deploying an exothermic fluid downhole, wherein activation of the exothermic material liquefies the plugging material. Allowing the plugging material and the exothermic fluid to solidify form a cast-in-place plug that fills the section of well to be plugged.
    Type: Grant
    Filed: December 13, 2018
    Date of Patent: September 1, 2020
    Assignee: ConocoPhillips Company
    Inventor: Randall S. Shafer
  • Patent number: 10738567
    Abstract: Methods of plugging a hydrocarbon well by a through-tubing technique wherein the tubing is left in place, and only very short (<5 m) sections are cut, milled, perforated, ruptured and expanded, or combinations thereof. A blocking device is sent downhole if needed to block a bottom of the plug section, and resin dropped onto the blocking device to make a first plug, then cement is deployed onto said first plug to form a second plug. Therefore, the final interval is plugged with a two material binary plug. Once completed, and both primary and secondary barriers are in place, the well can be closed and the Christmas tree removed. A rock-to-rock plug can be set by removing or partially removing the tubular and the outer casing, or just inner casing/tubulars can be removed if the exterior cement and casing are of sufficient quality.
    Type: Grant
    Filed: September 27, 2017
    Date of Patent: August 11, 2020
    Assignee: ConocoPhillips Company
    Inventor: Randall S. Shafer
  • Publication number: 20200173251
    Abstract: A method for creating access to annular spacing during P&A operations is described. Specifically, helical coils are cut into one or more casings before the plugging material is set. The plugging material is able to exit the helical coils, forming multiple, small rock-to-rock seals.
    Type: Application
    Filed: February 6, 2020
    Publication date: June 4, 2020
    Inventor: Randall S. SHAFER
  • Publication number: 20200165894
    Abstract: A plug for Plug and Abandonment (P&A) operations. The plug is a two-part plug of bismuth-based alloy and resin, allowing for sealing of an oil well using two different mechanisms with a shorter plug. The sealing can be rock-to-rock and/or cast-in-place.
    Type: Application
    Filed: January 28, 2020
    Publication date: May 28, 2020
    Inventor: Randall S. SHAFER
  • Patent number: 10648279
    Abstract: A method for creating access to annular spacing during P&A operations is described. Specifically, helical coils are cut into one or more casings before the plugging material is set. The plugging material is able to exit the helical coils, forming multiple, small rock-to-rock seals.
    Type: Grant
    Filed: March 12, 2018
    Date of Patent: May 12, 2020
    Assignee: ConocoPhillips Company
    Inventor: Randall S. Shafer
  • Patent number: 10584554
    Abstract: A plug for Plug and Abandonment (P&A) operations. The plug is a two-part plug of bismuth-based alloy and resin, and embedded heater sleeve providing reinforcement, allowing for sealing of an oil well using two different mechanisms with a shorter plug.
    Type: Grant
    Filed: April 16, 2019
    Date of Patent: March 10, 2020
    Assignee: ConocoPhillips Company
    Inventor: Randall S. Shafer
  • Publication number: 20190271209
    Abstract: A plug for Plug and Abandonment (P&A) operations and methods of installation and use are described. The plug is a two-part plug of bismuth-based alloy and resin, allowing for sealing of an oil well using two different mechanisms with a shorter plug.
    Type: Application
    Filed: April 16, 2019
    Publication date: September 5, 2019
    Inventor: Randall S. Shafer
  • Publication number: 20190186233
    Abstract: A method of plugging a hydrocarbon well includes deploying a downhole tool to remove at least a portion of a casing at a section of well to be plugged. Deploying a blocking device downhole to block a bottom of the section of well to be plugged. Deploying a plugging material downhole onto the blocking device to fill an area to be plugged. Deploying an exothermic fluid downhole, wherein activation of the exothermic material liquefies the plugging material. Allowing the plugging material and the exothermic fluid to solidify form a cast-in-place plug that fills the section of well to be plugged.
    Type: Application
    Filed: December 13, 2018
    Publication date: June 20, 2019
    Inventor: Randall S. SHAFER
  • Patent number: 10316612
    Abstract: A plug for Plug and Abandonment (P&A) operations and methods of installation and use. The plug is a two-part plug of bismuth-based alloy and resin, allowing for sealing of an oil well using two different mechanisms with a shorter plug.
    Type: Grant
    Filed: April 9, 2018
    Date of Patent: June 11, 2019
    Assignee: ConocoPhillips Company
    Inventor: Randall S. Shafer
  • Publication number: 20190128092
    Abstract: Method of plugging a hydrocarbon well by a through-tubing technique are described. The method allows the tubing to be left in place. Only a short (<2 m) section is cut, milled, perforated, ruptured and expanded, or combinations thereof. A blocking device is sent downhole to block a bottom of the plug section, and bismuth alloy pellets dropped onto the blocking device. A heater is deployed to melt the bismuth alloy pellets. Next, the alloy liquid is allowed to cool and solidify. During solidification, the alloy expands and fills the section of well to be plugged or a portion thereof. Once primary and secondary barriers are in place, the well can be closed and the Christmas tree removed. A rock-to-rock plug can be set by removing or partially removing the tubular and outer casing, or just inner casing/tubulars can be removed if the exterior cement and casing are of sufficient quality.
    Type: Application
    Filed: October 30, 2018
    Publication date: May 2, 2019
    Inventors: Dan MUELLER, Geir Ove TITLESTAD, David D. HEARN, Curtis G. BLOUNT, Rick D. WATTS, Randall S. SHAFER, Dale R. DOHERTY
  • Patent number: 10260288
    Abstract: Systems and methods contain fluids discharged from a subsea well or at the surface by capping the well blowout with a pre-positioned capping device. The capping device includes at least one blind shear ram and is separate from a blowout preventer. The blowout preventer may operate to control well events up to a certain pressure, above which the capping device is employed since the capping device has a higher pressure rating than the blowout preventer.
    Type: Grant
    Filed: July 8, 2014
    Date of Patent: April 16, 2019
    Assignee: CONOCOPHILLIPS COMPANY
    Inventors: Randall S. Shafer, Gordon T. Poss
  • Publication number: 20180298715
    Abstract: A plug for Plug and Abandonment (P&A) operations and methods of use are described. The plug comprises a bismuth-based alloy and resin, allowing for sealing of an oil well using two different mechanisms with a shorter plug.
    Type: Application
    Filed: April 9, 2018
    Publication date: October 18, 2018
    Inventor: Randall S. SHAFER
  • Publication number: 20180258735
    Abstract: A method for creating access to annular spacing during P&A operations is described. Specifically, helical coils are cut into one or more casings before the plugging material is set. The plugging material is able to exit the helical coils, forming multiple, small rock-to-rock seals.
    Type: Application
    Filed: March 12, 2018
    Publication date: September 13, 2018
    Inventor: Randall S. SHAFER
  • Publication number: 20180216437
    Abstract: Methods of plugging a hydrocarbon well by a through-tubing technique wherein the tubing is left in place, and only very short (<5 m) sections are cut, milled, perforated, ruptured and expanded, or combinations thereof. A blocking device is sent downhole if needed to block a bottom of the plug section, and resin dropped onto the blocking device to make a first plug, then cement is deployed onto said first plug to form a second plug. Therefore, the final interval is plugged with a two material binary plug. Once completed, and both primary and secondary barriers are in place, the well can be closed and the Christmas tree removed. A rock-to-rock plug can be set by removing or partially removing the tubular and the outer casing, or just inner casing/tubulars can be removed if the exterior cement and casing are of sufficient quality.
    Type: Application
    Filed: September 27, 2017
    Publication date: August 2, 2018
    Inventor: Randall S. SHAFER
  • Publication number: 20180148991
    Abstract: This disclosure describes a device and method of sealing perforations on a well casing inside a subterranean well. The device comprises a generally cylindrical sleeve having a open top and a closed bottom; a heater located inside the sleeve, the heater comprising a thermite mixture; an ignition mechanism that ignites the thermite mixture upon actuation; and a string connected to the heater ignition and detachably engages the sleeve.
    Type: Application
    Filed: September 15, 2017
    Publication date: May 31, 2018
    Inventors: David D. Hearn, Casey HIRSCHMANN, Randall S. Shafer, Stewart M. ROBERTSON, Dan MUELLER
  • Publication number: 20180094504
    Abstract: A composition for a plug for wellbores undergoing plugging and abandonment operations is described. Methods of setting the plug are also described.
    Type: Application
    Filed: September 15, 2017
    Publication date: April 5, 2018
    Inventors: David D. Hearn, Casey HIRSCHMANN, Randall S. Shafer