Abstract: A new cathode design is provided comprising a cathode active material mixed with a binder and a conductive diluent in at least two differing formulations. Each of the formulations exists as a distinct cathode layer. After each layer is pressed or sheeted individually, a first one of the layers is contacted to a current collector. The other layer is then contacted to the opposite side of the layer contacting the current collector. Therefore, by using electrodes comprised of layers, where each layer is optimized for a desired characteristic (i.e. high capacity, high power, high stability), the resulting battery will display improved function over a wide range of applications. Such an exemplary cathode is comprised of: SVO (100?x %)/SVO (100?y %)/current collector/SVO (100?y %)/SVO (100?x %), wherein x and y are different and represent percentages of non-active materials.

Abstract: The current invention relates to the preparation of an improved cathode active material for non-aqueous lithium electrochemical cell. In particular, the cathode active material comprises &egr;-phase silver vanadium oxide prepared by using a &ggr;-phase silver vanadium oxide starting material. The reaction of &ggr;-phase SVO with a silver salt produces the novel &egr;-phase SVO possessing a lower surface area than &egr;-phase SVO produced from vanadium oxide (V2O5) and a similar silver salt as starting materials. Consequently, the low surface area &egr;-phase SVO material provides an advantage in greater long term stability in pulse dischargeable cells.

Abstract: The invention is directed to an SVO electrochemical cell having high rate capability. The cathode is produced by coating a mixture of an active material, conductive additives, a mixed binder, and an aluminum foil current collector. The mixed binder consists of a mixture of heat treated polyamic acid with PVDF. The use of heat treated polyamic acid maintains adhesion to the conductive current collector while the PVDF portion of the binder gives flexibility. A particularly preferred couple is of a lithium/silver vanadium oxide (Li/SVO) chemistry and the binder mixture enables an active slurry of SVO to be coated onto a current collector without delamination.

Abstract: The negative electrode or anode for a secondary electrochemical cell comprising a mixture of graphite or “hairy carbon” and a lithiated metal oxide, a lithiated mixed metal oxide or a lithiated metal sulfide, and preferably a lithiated metal vanadium oxide, is described. A most preferred formulation is graphite mixed with lithiated silver vanadium oxide or lithiated copper silver vanadium oxide.

Abstract: An electrochemical cell comprising an anode of a Group IA metal and a cathode of a mixed phase metal oxide prepared from a combination of starting materials comprising vanadium oxide and a mixture of at least one of a decomposable silver-containing constituent and a decomposable copper-containing constituent is described. The starting materials are mixed together to form a homogeneous admixture that is not further mixed once decomposition heating begins. The resulting cathode material is particularly useful for implantable medical applications.

Abstract: An electrochernical cell comprising an anode of a Group IA metal and a cathode of a mixed phase metal oxide prepared from a combination of starting materials comprising vanadium oxide and a mixture of at least one of a decomposable silver-containing constituent and a decomposable copper-containing constituent is described. The starting materials are mixed together to form a homogeneous admixture that is not further mixed once decomposition heating begins. The resulting cathode material is particularly useful for implantable medical applications.

Abstract: The invention is directed to an SVO electrochemical cell having high rate capability. The cathode is produced by coating a mixture of an active material, conductive additives, a mixed binder, and an aluminum foil current collector. The mixed binder consists of a mixture of heat treated polyamic acid with PVDF. The use of heat treated polyamic acid maintains adhesion to the conductive current collector while the PVDF portion of the binder gives flexibility. A particularly preferred couple is of a lithium/silver vanadium oxide (Li/SVO) chemistry and the binder mixture enables an active slurry of SVO to be coated onto a current collector without delamination.

Abstract: A single phase silver vanadium oxide prepared from a mixture of a decomposable silver salt and vanadium oxide first heated at about 2° C. to about 40° C. above the decomposition temperature of the mixture followed by a second heating in a temperature range of about 490° C. to about 520° C. is described. The silver vanadium oxide material is coupled with a lithium anode and activated with a nonaquecus electrolyte to provide an improved high energy density electrochemical cell having increased pulse voltages and a reduction in voltage delay.

Abstract: The present invention is related to an electrochemical cell comprising an anode of a Group IA metal and a cathode of a mixed phase metal oxide prepared from a combination of starting materials comprising vanadium oxide and a mixture of at least one of a decomposable silver-containing constituent and a decomposable copper-containing constituent. The starting materials are mixed together to form a homogeneous admixture that is not further mixed once decomposition heating begins to form the product active material. The present cathode material is particularly useful for implantable medical applications.

Abstract: The negative electrode or anode for a secondary electrochemical cell comprising a mixture of graphite or “hairy carbon” and a lithiated metal oxide, a lithiated mixed metal oxide or a lithiated metal sulfide, and preferably a lithiated metal vanadium oxide, is described. A most preferred formulation is graphite mixed with lithiated silver vanadium oxide or lithiated copper silver vanadium oxide.

Abstract: The present invention is related to an electrochemical cell comprising an anode of a Group IA metal and a cathode of a mixed phase metal oxide prepared from a combination of starting materials comprising vanadium oxide and a mixture of at least one of a decomposable silver-containing constituent and a decomposable copper-containing constituent. The starting materials are mixed together to form a homogeneous admixture that is not further mixed once decomposition heating begins to form the product active material. The present cathode material is particularly useful for implantable medical applications.

Abstract: The present invention is directed to a process for preparing a cathode active material consisting of a single phase of mixed metal oxide, such as a single phase silver vanadium oxide. The synthesis technique involves first heating the starting materials to melt a decomposable starting constituent. This first heating temperature is held for a period of time sufficient to enable the decomposable starting constituent to melt and completely flow throughout and within the other starting materials. Then, the thusly produced melt impregnated reaction admixture is preferably ground to ensure complete homogeneity of the starting materials, followed by heating to the decomposition temperature of the decomposable starting constituent. To finish the synthesis, the decomposed admixture is heated to an elevated temperature above the decomposition temperature to provide the single phase mixed metal oxide.

Abstract: The present invention is related to an electrochemical cell comprising an anode of a Group IA metal and a cathode of a mixed phase metal oxide prepared from a combination of starting materials comprising vanadium oxide and a mixture of at least one of a decomposable silver-containing constituent and a decomposable copper-containing constituent. The starting materials are mixed together to form a homogeneous admixture that is not further mixed once decomposition heating begins to form the product active material. The present cathode material is particularly useful for implantable medical applications.

Abstract: The current invention relates to the preparation of an improved cathode active material for non-aqueous lithium electrochemical cell. In particular, the cathode active material comprises &egr;-phase silver vanadium oxide prepared by using a &ggr;-phase silver vanadium oxide starting material. The reaction of &ggr;-phase SVO with a silver salt produces the novel &egr;-phase SVO possessing a lower surface area than &egr;-phase SVO produced from vanadium oxide (V2O5) and a similar silver salt as starting materials. Consequently, the low surface area &egr;-phase SVO material provides an advantage in greater long term stability in pulse dischargeable cells.

Abstract: A mixed metal oxide, such as silver vanadium oxide, prepared by sequential decomposition and combination reactions is described. In the case of silver vanadium oxide, the product material is produced from a decomposable salt of silver and vanadium oxide first heated above the decomposition temperature of the silver salt followed by cooling and then a second heating above the decomposition temperature. The product silver vanadium oxide material is coupled with a lithium anode and activated with a nonaqueous electrolyte to provide an improved high energy density electrochemical cell having increased pulse voltages and a reduction in voltage delay.

Abstract: The present invention is directed to an unexpected benefit in a lithium cell derived from using a combination of silver vanadium oxide prepared in a temperature range of about 450° C. to about 500° C. activated with a nonaqueous electrolyte having a passivation inhibitor additive selected from a nitrite, a nitrate, a carbonate, a dicarbonate, a phosphonate, a phosphate, a sulfate and hydrogen fluoride, and mixtures thereof. The benefits include additional battery life resulting from a reduction in voltage delay and RDC build-up. A preferred electrolyte is 1M LiAsF6 in a 50:50 mixture, by volume, of PC and DME having dibenzyl carbonate added therein.

Abstract: An alkali metal, solid cathode, nonaqueous electrochemical cell capable of delivering high current pulses, rapidly recovering its open circuit voltage and having high current capacity, is described. The stated benefits are realized by the addition of hydrogen fluoride to the nonaqueous electrolyte comprising an alkali metal salt dissolved in a mixture of a low viscosity solvent and a high permittivity solvent. A preferred solvent mixture includes propylene carbonate, dimethoxyethane and hydrogen fluoride having LiAsF.sub.6 or LiPF.sub.6 dissolved therein.

Abstract: The present invention is related to an electrochemical cell comprising an anode of a Group IA metal and a cathode of a composite material prepared from a combination of vanadium oxide and a mixture of nitric acid and at least one of a silver-containing constituent and a copper-containing constituent. The present cathode material is particularly useful for implantable medical applications.

Abstract: The present invention related to an electrochemical cell comprising an anode of a Group IA metal and a cathode of a composite material prepared from a combination of vanadium oxide and either a copper or a silver oxide and the other of a copper or a silver nitrate. The cathode material of the present invention provides an increased gravimetric energy density over the cathode active materials of the prior art along with an increased pulse voltage delivery capacity. This makes the cathode material of the present invention particularly useful for implantable medical applications.

Abstract: A cathode active material admixture comprising a metal, a metal oxide, a mixed metal oxide or a metal sulfide and fluorinated carbon, is described. A preferred admixture comprises copper-silver-vanadium oxide and CF.sub.x. Such a blended cathode active admixture is useful in a nonaqueous electrochemical cell discharged for extended periods under a light load interrupted by high rate pulse discharges, such as occurs in an implantable medical device.