Patents by Inventor Randolph C. Helmink
Randolph C. Helmink has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11047016Abstract: A heat treatment technique may include heating an alloy component to a temperature above a transition temperature of the alloy or heating an alloy component to a temperature below the transition temperature of the alloy. The heat treatment technique further may include cooling a first portion of the alloy component at a first cooling rate, and cooling a second portion of the alloy component at a second cooling rate different than the first rate. The first cooling rate may result in formation of a plurality of first precipitate phase domains comprising a first average size in the first portion, and the second cooling rate may result in formation of a plurality of second precipitate phase domains comprising a second average size in the second portion. The average size of the first precipitate phase domains may be different than the average size of the second precipitate phase domains.Type: GrantFiled: December 21, 2018Date of Patent: June 29, 2021Assignee: Rolls-Royce CorporationInventors: David Ulrich Furrer, Randolph C. Helmink
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Publication number: 20190119766Abstract: A heat treatment technique may include heating an alloy component to a temperature above a transition temperature of the alloy or heating an alloy component to a temperature below the transition temperature of the alloy. The heat treatment technique further may include cooling a first portion of the alloy component at a first cooling rate, and cooling a second portion of the alloy component at a second cooling rate different than the first rate. The first cooling rate may result in formation of a plurality of first precipitate phase domains comprising a first average size in the first portion, and the second cooling rate may result in formation of a plurality of second precipitate phase domains comprising a second average size in the second portion. The average size of the first precipitate phase domains may be different than the average size of the second precipitate phase domains.Type: ApplicationFiled: December 21, 2018Publication date: April 25, 2019Inventors: David Ulrich Furrer, Randolph C. Helmink
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Patent number: 10184156Abstract: A heat treatment technique may include heating an alloy component to a temperature above a transition temperature of the alloy or heating an alloy component to a temperature below the transition temperature of the alloy. The heat treatment technique further may include cooling a first portion of the alloy component at a first cooling rate, and cooling a second portion of the alloy component at a second cooling rate different than the first rate. The first cooling rate may result in formation of a plurality of first precipitate phase domains comprising a first average size in the first portion, and the second cooling rate may result in formation of a plurality of second precipitate phase domains comprising a second average size in the second portion. The average size of the first precipitate phase domains may be different than the average size of the second precipitate phase domains.Type: GrantFiled: April 16, 2014Date of Patent: January 22, 2019Assignee: Rolls-Royce CorporationInventors: David Ulrich Furrer, Randolph C. Helmink
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Patent number: 9938610Abstract: Nickel-base superalloys having gamma prime strengthening precipitates in a gamma matrix and little or no tertiary incoherent phases, such as delta, delta variants and eta.Type: GrantFiled: September 18, 2014Date of Patent: April 10, 2018Assignees: Rolls-Royce Corporation, Illinois Institute of TechnologyInventors: Randolph C. Helmink, Sammy Tin
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Patent number: 9828658Abstract: Nickel-base composite niobium bearing alloys including delta and/or eta strengthening phases in addition to gamma prime precipitates in a gamma matrix.Type: GrantFiled: August 11, 2014Date of Patent: November 28, 2017Assignee: Rolls-Royce CorporationInventor: Randolph C. Helmink
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Patent number: 9719353Abstract: An article may include a substrate, a diffusion barrier layer formed on the substrate, and a protective layer formed on the diffusion barrier coating. The diffusion barrier layer may include iridium.Type: GrantFiled: April 13, 2012Date of Patent: August 1, 2017Assignee: ROLLS-ROYCE CORPORATIONInventors: Ann Bolcavage, Randolph C. Helmink
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Patent number: 9689069Abstract: In some examples, an article may include a superalloy substrate and a coating on the superalloy substrate. In accordance with this example, the coating includes a diffusion barrier layer on the substrate and a wear resistant oxide layer over the diffusion barrier layer. The diffusion barrier layer may include iridium and the wear resistant oxide layer may include at least one of silica, zirconia, or chromia.Type: GrantFiled: March 9, 2015Date of Patent: June 27, 2017Assignee: Rolls-Royce CorporationInventors: Sungbo Shim, Ann Bolcavage, Randolph C. Helmink
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Publication number: 20160215369Abstract: Nickel-base composite niobium bearing alloys including delta and/or eta strengthening phases in addition to gamma prime precipitates in a gamma matrix.Type: ApplicationFiled: August 11, 2014Publication date: July 28, 2016Inventor: Randolph C. HELMINK
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Publication number: 20150259787Abstract: In some examples, an article may include a superalloy substrate and a coating on the superalloy substrate. In accordance with this example, the coating includes a diffusion barrier layer on the substrate and a wear resistant oxide layer over the diffusion barrier layer. The diffusion barrier layer may include iridium and the wear resistant oxide layer may include at least one of silica, zirconia, or chromia.Type: ApplicationFiled: March 9, 2015Publication date: September 17, 2015Inventors: Sungbo Shim, Ann Bolcavage, Randolph C. Helmink
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Publication number: 20150167124Abstract: Nickel-base superalloys having gamma prime strengthening precipitates in a gamma matrix and little or no tertiary incoherent phases, such as delta, delta variants and eta.Type: ApplicationFiled: September 18, 2014Publication date: June 18, 2015Inventors: Randolph C. Helmink, Sammy Tin
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Publication number: 20140224384Abstract: A heat treatment technique may include heating an alloy component to a temperature above a transition temperature of the alloy or heating an alloy component to a temperature below the transition temperature of the alloy. The heat treatment technique further may include cooling a first portion of the alloy component at a first cooling rate, and cooling a second portion of the alloy component at a second cooling rate different than the first rate. The first cooling rate may result in formation of a plurality of first precipitate phase domains comprising a first average size in the first portion, and the second cooling rate may result in formation of a plurality of second precipitate phase domains comprising a second average size in the second portion. The average size of the first precipitate phase domains may be different than the average size of the second precipitate phase domains.Type: ApplicationFiled: April 16, 2014Publication date: August 14, 2014Applicant: Rolls-Royce CorporationInventors: David Ulrich Furrer, Randolph C. Helmink
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Publication number: 20140147696Abstract: An article may include a substrate that comprises a nickel alloy. The substrate may include a modified subsurface region and a bulk region. The modified subsurface region may include a first composition and the bulk region may include a second composition different than the first composition. The modified subsurface region may include at least one of a reactive element or a noble metal, and the modified subsurface region comprises a thickness of less than about 0.3 ?m measured in a direction substantially normal to a surface of the substrate. The modified subsurface region may be formed by depositing a layer including at least one of the reactive element or the noble metal in a layer on a surface of the substrate and introducing the at least one of the reactive element or the noble metal into the modified subsurface region using ion bombardment.Type: ApplicationFiled: September 22, 2011Publication date: May 29, 2014Applicant: Rolls-Royce CorporationInventors: Ann Bolcavage, Randolph C. Helmink
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Publication number: 20140134455Abstract: An article may include a substrate, a diffusion barrier layer formed on the substrate, and a protective layer formed on the diffusion barrier coating. The diffusion barrier layer may include iridium.Type: ApplicationFiled: April 13, 2012Publication date: May 15, 2014Applicant: ROLLS-ROYCE CORPORATIONInventors: Ann Bolcavage, Randolph C. Helmink
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Patent number: 8721812Abstract: A heat treatment technique may include heating an alloy component to a temperature above a transition temperature of the alloy or heating an alloy component to a temperature below the transition temperature of the alloy. The heat treatment technique further may include cooling a first portion of the alloy component at a first cooling rate, and cooling a second portion of the alloy component at a second cooling rate different than the first rate. The first cooling rate may result in formation of a plurality of first precipitate phase domains comprising a first average size in the first portion, and the second cooling rate may result in formation of a plurality of second precipitate phase domains comprising a second average size in the second portion. The average size of the first precipitate phase domains may be different than the average size of the second precipitate phase domains.Type: GrantFiled: April 6, 2010Date of Patent: May 13, 2014Assignee: Rolls-Royce CorporationInventors: David U. Furrer, Randolph C. Helmink
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Publication number: 20100252151Abstract: A heat treatment technique may include heating an alloy component to a temperature above a transition temperature of the alloy or heating an alloy component to a temperature below the transition temperature of the alloy. The heat treatment technique further may include cooling a first portion of the alloy component at a first cooling rate, and cooling a second portion of the alloy component at a second cooling rate different than the first rate. The first cooling rate may result in formation of a plurality of first precipitate phase domains comprising a first average size in the first portion, and the second cooling rate may result in formation of a plurality of second precipitate phase domains comprising a second average size in the second portion. The average size of the first precipitate phase domains may be different than the average size of the second precipitate phase domains.Type: ApplicationFiled: April 6, 2010Publication date: October 7, 2010Applicant: Rolls-Royce Corp.Inventors: David U. Furrer, Randolph C. Helmink
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Patent number: 6551372Abstract: A nickel base powder metallurgy superalloy gas turbine engine disk for a compressor or turbine. The wrought powder metallurgy gas turbine engine disk has desirable fatigue crack growth resistance and a superior balance of tensile, creep rupture and low cycle fatigue strength characteristics. In one embodiment the disk defines a segregation free homogenous structure.Type: GrantFiled: September 15, 2000Date of Patent: April 22, 2003Assignee: Rolls-Royce CorporationInventors: Bruce A. Ewing, Sushil K. Jain, Kenneth A. Green, Randolph C. Helmink, Allister James
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Patent number: 6338189Abstract: The present invention generally relates to an external cylindrical or conic section shaped fixture which is tightly fit around the same shaped workpiece prior to expansion forming to a final dimension. During expansion forming, the external fixture is also deformed and is therefore designed for one-time use. The external cylindrical or conic section shaped fixture of the present invention is particularly useful for expansion forming of workpieces which contain brazed lap joints. The external fixture restrains, out-of-plane joint rotation and reduces the stress concentrations existing near the lap joints. Additionally, the external fixture provides additional load carrying capability to allow better load distribution during expansion forming. No change is required to the expansion forming machinery or the inner expander dies (jaws) with use of the present invention.Type: GrantFiled: October 7, 1999Date of Patent: January 15, 2002Assignee: Allison Engine Company, Inc.Inventors: Raymond Ruiwen Xu, Stephen N. Hammond, Jacque B. Kennedy, Randolph C. Helmink, Robert A. Testin
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Patent number: 4680160Abstract: An improved method of forming a rotor includes the steps of hot isostatically pressing powdered metal to form disc-shaped hub sections. Each of the hub sections has a rim portion with a relatively large or coarse grain size to optimize high temperature creep properties. The central portion of each hub section has a relatively small or fine grain size to optimize tensile strength and reduce cycle fatigue at intermediate temperatures. Dispersion of any defects in the hub sections is promoted by plastically deforming the hub sections. Preformed blades are placed in an annular array between a pair of the hub sections and the hub sections are bonded together to interconnect the blades and hub sections.Type: GrantFiled: December 11, 1985Date of Patent: July 14, 1987Assignee: TRW Inc.Inventor: Randolph C. Helmink