Patents by Inventor Randolph C. Helmink

Randolph C. Helmink has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11047016
    Abstract: A heat treatment technique may include heating an alloy component to a temperature above a transition temperature of the alloy or heating an alloy component to a temperature below the transition temperature of the alloy. The heat treatment technique further may include cooling a first portion of the alloy component at a first cooling rate, and cooling a second portion of the alloy component at a second cooling rate different than the first rate. The first cooling rate may result in formation of a plurality of first precipitate phase domains comprising a first average size in the first portion, and the second cooling rate may result in formation of a plurality of second precipitate phase domains comprising a second average size in the second portion. The average size of the first precipitate phase domains may be different than the average size of the second precipitate phase domains.
    Type: Grant
    Filed: December 21, 2018
    Date of Patent: June 29, 2021
    Assignee: Rolls-Royce Corporation
    Inventors: David Ulrich Furrer, Randolph C. Helmink
  • Publication number: 20190119766
    Abstract: A heat treatment technique may include heating an alloy component to a temperature above a transition temperature of the alloy or heating an alloy component to a temperature below the transition temperature of the alloy. The heat treatment technique further may include cooling a first portion of the alloy component at a first cooling rate, and cooling a second portion of the alloy component at a second cooling rate different than the first rate. The first cooling rate may result in formation of a plurality of first precipitate phase domains comprising a first average size in the first portion, and the second cooling rate may result in formation of a plurality of second precipitate phase domains comprising a second average size in the second portion. The average size of the first precipitate phase domains may be different than the average size of the second precipitate phase domains.
    Type: Application
    Filed: December 21, 2018
    Publication date: April 25, 2019
    Inventors: David Ulrich Furrer, Randolph C. Helmink
  • Patent number: 10184156
    Abstract: A heat treatment technique may include heating an alloy component to a temperature above a transition temperature of the alloy or heating an alloy component to a temperature below the transition temperature of the alloy. The heat treatment technique further may include cooling a first portion of the alloy component at a first cooling rate, and cooling a second portion of the alloy component at a second cooling rate different than the first rate. The first cooling rate may result in formation of a plurality of first precipitate phase domains comprising a first average size in the first portion, and the second cooling rate may result in formation of a plurality of second precipitate phase domains comprising a second average size in the second portion. The average size of the first precipitate phase domains may be different than the average size of the second precipitate phase domains.
    Type: Grant
    Filed: April 16, 2014
    Date of Patent: January 22, 2019
    Assignee: Rolls-Royce Corporation
    Inventors: David Ulrich Furrer, Randolph C. Helmink
  • Patent number: 9938610
    Abstract: Nickel-base superalloys having gamma prime strengthening precipitates in a gamma matrix and little or no tertiary incoherent phases, such as delta, delta variants and eta.
    Type: Grant
    Filed: September 18, 2014
    Date of Patent: April 10, 2018
    Assignees: Rolls-Royce Corporation, Illinois Institute of Technology
    Inventors: Randolph C. Helmink, Sammy Tin
  • Patent number: 9828658
    Abstract: Nickel-base composite niobium bearing alloys including delta and/or eta strengthening phases in addition to gamma prime precipitates in a gamma matrix.
    Type: Grant
    Filed: August 11, 2014
    Date of Patent: November 28, 2017
    Assignee: Rolls-Royce Corporation
    Inventor: Randolph C. Helmink
  • Patent number: 9719353
    Abstract: An article may include a substrate, a diffusion barrier layer formed on the substrate, and a protective layer formed on the diffusion barrier coating. The diffusion barrier layer may include iridium.
    Type: Grant
    Filed: April 13, 2012
    Date of Patent: August 1, 2017
    Assignee: ROLLS-ROYCE CORPORATION
    Inventors: Ann Bolcavage, Randolph C. Helmink
  • Patent number: 9689069
    Abstract: In some examples, an article may include a superalloy substrate and a coating on the superalloy substrate. In accordance with this example, the coating includes a diffusion barrier layer on the substrate and a wear resistant oxide layer over the diffusion barrier layer. The diffusion barrier layer may include iridium and the wear resistant oxide layer may include at least one of silica, zirconia, or chromia.
    Type: Grant
    Filed: March 9, 2015
    Date of Patent: June 27, 2017
    Assignee: Rolls-Royce Corporation
    Inventors: Sungbo Shim, Ann Bolcavage, Randolph C. Helmink
  • Publication number: 20160215369
    Abstract: Nickel-base composite niobium bearing alloys including delta and/or eta strengthening phases in addition to gamma prime precipitates in a gamma matrix.
    Type: Application
    Filed: August 11, 2014
    Publication date: July 28, 2016
    Inventor: Randolph C. HELMINK
  • Publication number: 20150259787
    Abstract: In some examples, an article may include a superalloy substrate and a coating on the superalloy substrate. In accordance with this example, the coating includes a diffusion barrier layer on the substrate and a wear resistant oxide layer over the diffusion barrier layer. The diffusion barrier layer may include iridium and the wear resistant oxide layer may include at least one of silica, zirconia, or chromia.
    Type: Application
    Filed: March 9, 2015
    Publication date: September 17, 2015
    Inventors: Sungbo Shim, Ann Bolcavage, Randolph C. Helmink
  • Publication number: 20150167124
    Abstract: Nickel-base superalloys having gamma prime strengthening precipitates in a gamma matrix and little or no tertiary incoherent phases, such as delta, delta variants and eta.
    Type: Application
    Filed: September 18, 2014
    Publication date: June 18, 2015
    Inventors: Randolph C. Helmink, Sammy Tin
  • Publication number: 20140224384
    Abstract: A heat treatment technique may include heating an alloy component to a temperature above a transition temperature of the alloy or heating an alloy component to a temperature below the transition temperature of the alloy. The heat treatment technique further may include cooling a first portion of the alloy component at a first cooling rate, and cooling a second portion of the alloy component at a second cooling rate different than the first rate. The first cooling rate may result in formation of a plurality of first precipitate phase domains comprising a first average size in the first portion, and the second cooling rate may result in formation of a plurality of second precipitate phase domains comprising a second average size in the second portion. The average size of the first precipitate phase domains may be different than the average size of the second precipitate phase domains.
    Type: Application
    Filed: April 16, 2014
    Publication date: August 14, 2014
    Applicant: Rolls-Royce Corporation
    Inventors: David Ulrich Furrer, Randolph C. Helmink
  • Publication number: 20140147696
    Abstract: An article may include a substrate that comprises a nickel alloy. The substrate may include a modified subsurface region and a bulk region. The modified subsurface region may include a first composition and the bulk region may include a second composition different than the first composition. The modified subsurface region may include at least one of a reactive element or a noble metal, and the modified subsurface region comprises a thickness of less than about 0.3 ?m measured in a direction substantially normal to a surface of the substrate. The modified subsurface region may be formed by depositing a layer including at least one of the reactive element or the noble metal in a layer on a surface of the substrate and introducing the at least one of the reactive element or the noble metal into the modified subsurface region using ion bombardment.
    Type: Application
    Filed: September 22, 2011
    Publication date: May 29, 2014
    Applicant: Rolls-Royce Corporation
    Inventors: Ann Bolcavage, Randolph C. Helmink
  • Publication number: 20140134455
    Abstract: An article may include a substrate, a diffusion barrier layer formed on the substrate, and a protective layer formed on the diffusion barrier coating. The diffusion barrier layer may include iridium.
    Type: Application
    Filed: April 13, 2012
    Publication date: May 15, 2014
    Applicant: ROLLS-ROYCE CORPORATION
    Inventors: Ann Bolcavage, Randolph C. Helmink
  • Patent number: 8721812
    Abstract: A heat treatment technique may include heating an alloy component to a temperature above a transition temperature of the alloy or heating an alloy component to a temperature below the transition temperature of the alloy. The heat treatment technique further may include cooling a first portion of the alloy component at a first cooling rate, and cooling a second portion of the alloy component at a second cooling rate different than the first rate. The first cooling rate may result in formation of a plurality of first precipitate phase domains comprising a first average size in the first portion, and the second cooling rate may result in formation of a plurality of second precipitate phase domains comprising a second average size in the second portion. The average size of the first precipitate phase domains may be different than the average size of the second precipitate phase domains.
    Type: Grant
    Filed: April 6, 2010
    Date of Patent: May 13, 2014
    Assignee: Rolls-Royce Corporation
    Inventors: David U. Furrer, Randolph C. Helmink
  • Publication number: 20100252151
    Abstract: A heat treatment technique may include heating an alloy component to a temperature above a transition temperature of the alloy or heating an alloy component to a temperature below the transition temperature of the alloy. The heat treatment technique further may include cooling a first portion of the alloy component at a first cooling rate, and cooling a second portion of the alloy component at a second cooling rate different than the first rate. The first cooling rate may result in formation of a plurality of first precipitate phase domains comprising a first average size in the first portion, and the second cooling rate may result in formation of a plurality of second precipitate phase domains comprising a second average size in the second portion. The average size of the first precipitate phase domains may be different than the average size of the second precipitate phase domains.
    Type: Application
    Filed: April 6, 2010
    Publication date: October 7, 2010
    Applicant: Rolls-Royce Corp.
    Inventors: David U. Furrer, Randolph C. Helmink
  • Patent number: 6551372
    Abstract: A nickel base powder metallurgy superalloy gas turbine engine disk for a compressor or turbine. The wrought powder metallurgy gas turbine engine disk has desirable fatigue crack growth resistance and a superior balance of tensile, creep rupture and low cycle fatigue strength characteristics. In one embodiment the disk defines a segregation free homogenous structure.
    Type: Grant
    Filed: September 15, 2000
    Date of Patent: April 22, 2003
    Assignee: Rolls-Royce Corporation
    Inventors: Bruce A. Ewing, Sushil K. Jain, Kenneth A. Green, Randolph C. Helmink, Allister James
  • Patent number: 6338189
    Abstract: The present invention generally relates to an external cylindrical or conic section shaped fixture which is tightly fit around the same shaped workpiece prior to expansion forming to a final dimension. During expansion forming, the external fixture is also deformed and is therefore designed for one-time use. The external cylindrical or conic section shaped fixture of the present invention is particularly useful for expansion forming of workpieces which contain brazed lap joints. The external fixture restrains, out-of-plane joint rotation and reduces the stress concentrations existing near the lap joints. Additionally, the external fixture provides additional load carrying capability to allow better load distribution during expansion forming. No change is required to the expansion forming machinery or the inner expander dies (jaws) with use of the present invention.
    Type: Grant
    Filed: October 7, 1999
    Date of Patent: January 15, 2002
    Assignee: Allison Engine Company, Inc.
    Inventors: Raymond Ruiwen Xu, Stephen N. Hammond, Jacque B. Kennedy, Randolph C. Helmink, Robert A. Testin
  • Patent number: 4680160
    Abstract: An improved method of forming a rotor includes the steps of hot isostatically pressing powdered metal to form disc-shaped hub sections. Each of the hub sections has a rim portion with a relatively large or coarse grain size to optimize high temperature creep properties. The central portion of each hub section has a relatively small or fine grain size to optimize tensile strength and reduce cycle fatigue at intermediate temperatures. Dispersion of any defects in the hub sections is promoted by plastically deforming the hub sections. Preformed blades are placed in an annular array between a pair of the hub sections and the hub sections are bonded together to interconnect the blades and hub sections.
    Type: Grant
    Filed: December 11, 1985
    Date of Patent: July 14, 1987
    Assignee: TRW Inc.
    Inventor: Randolph C. Helmink