Abstract: A transfer case is provided with a range unit, an interaxle differential, a clutch assembly and a power-operated actuation mechanism. The range unit includes a planetary gearset driven by an input shaft, and a synchronized dog clutch assembly for releasably coupling one of the input shaft or an output component of the planetary gearset to an input member of the interaxle differential. The interaxle differential further includes a first output member driving a first output shaft, a second output member operably driving a second output shaft. The clutch assembly is a multi-plate friction clutch operably disposed between the first and second output shafts. The power-operated actuation mechanism includes a range actuator assembly, a ball-ramp clutch actuator assembly and a motor assembly operable to control actuation of the range actuator assembly and the clutch actuator assembly.

Abstract: A power transfer assembly is provided with a coplanar gear assembly. The coplanar gear assembly can be utilized in a differential, a multi-speed transmission, a four-wheel drive transfer case, and a fluid pump.

Abstract: A power transfer assembly is provided with a coplanar gear assembly. The coplanar gear assembly can be utilized in a differential, a multi-speed transmission, a four-wheel drive transfer case, and a fluid pump.

Abstract: A controllable, multi-mode, bi-directional overrunning clutch assembly and a shift system adapted for transferring drive torque from a primary shaft to a secondary shaft. The clutch assembly includes a first ring journalled on a first rotary member, a second ring fixed to a second rotary member, and a plurality of rollers disposed in opposed cam tracks formed between the first and second rotary members. The first ring is split to define an actuation channel between its end segments. A first spring-biased pin is moveable between positions engaged with and released from one end segment of the split first ring. A second spring-biased pin is moveable between positions engaged with and released from the opposite end segment of the split first ring. A moveable pin actuator controls movement of the first and second pins for establishing distinct operational modes.

Abstract: A transfer case for a four-wheel drive vehicle having a planetary gear assembly which integrates a gear reduction unit and an interaxle differential into a common assembly. A synchronized range clutch is operably associated with the input to the planetary gear assembly and can be selectively shifted on-the-fly for establishing high-range and low-range speed ratios. A synchronized mode clutch is operably associated with the output of the planetary gear assembly and can be selectively shifted on-the-fly for establishing two-wheel, full-time four-wheel and locked four-wheel drive modes.

Abstract: A split planetary gear assembly having a pair of helical gearsets. The first helical gearset includes a first sun gear, a first ring gear, and a set of first planet gears meshed with the first sun gear and the first ring gear. The second helical gearset includes a second sun gear, a second ring gear, and a set of second planet gears meshed with the second sun gear and the second ring gear. The components of the second helical gearset have the same number of teeth, helix angle, and tooth pitch as the components of the first helical gearset with the exceptions that their angular helix orientation (i.e., left-hand/right-hand) is reversed and they are circumferentially indexed by one-half tooth pitch. In addition, the first and second planet gears are arranged in paired sets and supported on a common pinion shaft which, in turn, is fixed to a planet carrier. The second sun gear is splined for rotation with and limited axial movement relative to the first sun gear.

Abstract: A transfer case for a four-wheel drive vehicle having a planetary gear assembly which integrates a gear reduction unit and an interaxle differential into a common assembly. A synchronized range clutch is operably associated with the input to the planetary gear assembly and can be selectively shifted on-the-fly for establishing high-range and low-range speed ratios. A synchronized mode clutch is operably associated with the output of the planetary gear assembly and can be selectively shifted on-the-fly for establishing two-wheel, full-time four-wheel and locked four-wheel drive modes.

Abstract: A transfer case for a four-wheel drive vehicle having a planetary gear assembly and a synchronized range clutch which can be selectively shifted on-the-move establishing high-range and low-range drive modes. The planetary gear assembly includes a ring gear, a sun gear, a carrier coupled for rotation with an output shaft of the transfer case, and a pinion gear rotatably supported from the carrier and which is meshed with the ring gear and the sun gear. The range clutch includes a first sleeve coupled for rotation with the ring gear and which is rotatably supported from a second sleeve coupled for rotation with an input shaft of the transfer case. With the range clutch in a first position, the first sleeve is uncoupled from the housing and the second sleeve is coupled to the carrier for driving the output shaft at a first speed ratio relative to the input shaft.

Abstract: A transfer case for a four-wheel drive vehicle having a planetary gear assembly which integrates a gear reduction unit and an interaxle differential into a common assembly. A synchronized range clutch is operably associated with the input to the planetary gear assembly and can be selectively shifted on-the-fly for establishing high-range and low-range speed ratios. A synchronized mode clutch is operably associated with the output of the planetary gear assembly and can be selectively shifted on-the-fly for establishing two-wheel, full-time four-wheel and locked four-wheel drive modes.

Abstract: A transfer case for a four-wheel drive vehicle having a planetary gear assembly and a synchronized range clutch operably associated with the input to the planetary gear assembly which can be selectively shifted on-the-fly for establishing high-range and low-range speed ratios. A mode clutch is operably disposed between the front and rear output shafts and can be selectively or automatically shifted for establishing a four-wheel drive mode.

Abstract: A transfer case for a four-wheel drive vehicle having a planetary gear assembly which integrates a gear reduction unit and an interaxle differential into a common assembly. A synchronized range clutch is operably associated with the input to the planetary gear assembly and can be selectively shifted on-the-fly for establishing high-range and low-range speed ratios. A biasing clutch is operably associated with the output of the planetary gear assembly to automatically limit speed differentiation and bias the torque distribution between the outputs of the planetary gear assembly in response to excessive wheel slip.

Abstract: A two-piece sector plate is employed in an automotive vehicle transfer case. The sector includes a rotatable body and a cam block movably coupled thereto with a biasing device disposed therebetween. A shift rail mode pin rides along a camming surface of the cam block and along a camming surface of the sector body, wherein the camming surfaces have different radii. A method of operating the two-piece sector plate is also provided.

Abstract: A power transfer system is disclosed for a four-wheel drive vehicle operable for permitting a vehicle operator to select between various full-time and part-time four-wheel drive modes. The power transfer system includes a transfer case equipped with a single-planetary gear reduction unit and a synchronized range shift mechanism operable for permitting the vehicle operator to shift on-the-fly for establishing full-time and part-time high-range and low-range four-wheel drive modes. The transfer case is also equipped with an electronically-controlled slip limiting/torque biasing arrangement including an interaxle differential and a transfer clutch operable for controlling the magnitude of speed differentiation and torque biasing across the interaxle differential.

Abstract: The present invention is directed to a power transfer system of the type having a transfer case incorporated into the driveline of a full-time four-wheel drive vehicle. The transfer case includes an inter-axle differential for normally delivering drive torque to all four wheels so as to establish a full-time drive mode of operation. In addition, the transfer mechanism is equipped with a clutch assembly for controlling speed differentiation across the inter-axle differential and selectively varying the distribution ratio of the drive torque transmitted to the front and rear wheels. The transfer mechanism is also equipped with a rotary actuator and a drive mechanism for actuating the clutch assembly. The power transfer system further includes sensors for detecting various dynamic and operational characteristics of the vehicle and generating sensor input signals indicative thereof. A controller is provided for processing the input signals and controlling actuation of the rotary actuator in response thereto.

Abstract: The present invention provides a motor vehicle traction control system for providing on-demand four-wheel drive under certain tractive and operational conditions. The present invention is operable for disabling the on-demand four-wheel drive feature upon the vehicle operator subsequently shifting into the four-wheel drive mode.

Abstract: The present invention provides a motor vehicle traction control system for providing on-demand four-wheel drive under certain tractive and operational conditions. The traction control system permits the vehicle operator to choose between operation in the conventional two-wheel drive and four-wheel drive mode or the "on-demand" four-wheel drive mode. Moreover, the traction control system is operable for disabling the on-demand four-wheel drive feature upon the vehicle operator subsequently shifting into either of the two-wheel drive and the four-wheel drive modes.

Abstract: The present invention provides a motor vehicle traction control system for providing on-demand four-wheel drive under certain tractive and operational conditions. The present invention is operable for disabling the on-demand four-wheel drive feature upon the vehicle operator subsequently shifting into the four-wheel drive mode.

Abstract: A viscous coupling apparatus having first rotary member, a second rotary member coaxially disposed relative to the first rotary member such that the first and second rotary members are rotatable with respect to each other, and housings associated with each of the first and second rotary members for defining a hermetically seal fluid chamber. A first set of viscous clutch plates are disposed within the fluid chamber and are coupled for rotation with the first rotary member. A second set of viscous coupling plates are disposed in the fluid chamber and are coupled for rotation with the second rotary member. The first and second sets of viscous clutch plates being alternately interleaved so as to be rotatable relative to each other. The viscous coupling further comprising a plurality of annular spacer rings each of which is interposed between adjacent ones of the second set of viscous plates for longitudinally positioning the interleaved spacing between the first and second sets of clutch plates.

Abstract: An improved power take-off arrangement for a transfer case which is readily incorporated into a planetary gear reduction assembly without necessitating excessive redesign of the transfer case. The power take-off arrangement includes utilization of a bearing support member for eliminating excessive eccentric loading during power take-off operation while providing improved centering and piloting capabilities.

Abstract: A shift apparatus for shifting a transfer case between a High-Range operating mode and a Low-Range operating mode. The shift apparatus includes a sector plate supported within the transfer case for rotation about an axis. A range pin member extends into a range slot formed in the sector plate. The range pin member is adapted to move a first shift fork in response to selective rotation of the sector plate between first and second positions corresponding to the High-Range operating mode and the Low-Range operating mode of the transfer case. The range slot has a first camming edge provided for moving the range pin and first shift fork toward the first position upon rotation of the sector plate in a first direction, and a second camming edge for moving the range pin and first shift fork toward the second position in response to rotation of the sector plate in a second direction.