Abstract: Power tools with housings or hammer cases include a thin wall titanium shell tapering from a smaller forward section to a larger rearward section; with at least the rearward section having a wall with a substantially constant wall thickness and an interface flange that includes an outer perimeter profile that is curvilinear and defines a plurality of outwardly extending detents that provide an interference fit with the wall of the hammer case.

Abstract: A power tool includes a housing, an electric motor mounted in the housing, and a switching device for reversing rotation direction of the motor. The switching device includes an actuator slidably secured to the housing and movable between first and second positions. The actuator includes a magnet. A first ferromagnetic member is attached to a first housing section so as to be within range of attraction force of the magnet when the actuator is in the first position and a second ferromagnetic member is attached to a second housing section so as to be within range of attraction force of the magnet when the actuator is in the second position. A hall sensor is attached to the housing so as to be proximate the magnet as the actuator is moved between first and second positions. Proximity of the magnet and hall sensor reverses the direction of rotation of the motor.

Abstract: A power tool includes a housing, an electric motor mounted in the housing, and a switching device for reversing rotation direction of the motor. The switching device includes an actuator slidably secured to the housing and movable between first and second positions. The actuator includes a magnet. A first ferromagnetic member is attached to a first housing section so as to be within range of attraction force of the magnet when the actuator is in the first position and a second ferromagnetic member is attached to a second housing section so as to be within range of attraction force of the magnet when the actuator is in the second position. A hall sensor is attached to the housing so as to be proximate the magnet as the actuator is moved between first and second positions. Proximity of the magnet and hall sensor reverses the direction of rotation of the motor.

Abstract: The housing assembly has a grip portion having a heightwise axis. The housing assembly includes a housing member having parallel upper and lower housing guide features spaced apart along the heightwise axis. The trigger member is mounted in the housing assembly to slide along a slide axis transverse to the heightwise axis. The trigger member includes parallel upper and lower trigger guide features spaced apart along the heightwise axis and mated with the upper and lower housing guide features. The upper and lower housing guide features and the upper and lower trigger guide features cooperate to limit the trigger member to a linear slide path relative to the housing assembly and inhibit cocking of the trigger member about a lateral axis transverse to each of the heightwise axis and the slide axis.

Abstract: Power tools with housings or hammer cases include a thin wall titanium shell tapering from a smaller forward section to a larger rearward section; with at least the rearward section having a wall with a substantially constant wall thickness and an interface flange that includes an outer perimeter profile that is curvilinear and defines a plurality of outwardly extending detents that provide an interference fit with the wall of the hammer case.