Abstract: A method includes processing data associated with operation of equipment in an industrial process to repeatedly (i) identify one or more models that mathematically represent the operation of the equipment using training data and (ii) generate first indicators potentially identifying at least one specified condition of the equipment using evaluation data and the one or more models. The method also includes classifying the first indicators into multiple classes. The multiple classes include true positive indicators and false positive indicators. The true positive indicators identify that the equipment is suffering from the at least one specified condition. The false positive indicators identify that the equipment is not suffering from the at least one specified condition. The method further includes generating a notification indicating that the equipment is suffering from the at least one specified condition in response to one or more first indicators being classified into the class of true positive indicators.

Abstract: A method includes processing data associated with operation of equipment in an industrial process to repeatedly (i) identify one or more models that mathematically represent the operation of the equipment using training data and (ii) generate first indicators potentially identifying at least one specified condition of the equipment using evaluation data and the one or more models. The method also includes classifying the first indicators into multiple classes. The multiple classes include true positive indicators and false positive indicators. The true positive indicators identify that the equipment is suffering from the at least one specified condition. The false positive indicators identify that the equipment is not suffering from the at least one specified condition. The method further includes generating a notification indicating that the equipment is suffering from the at least one specified condition in response to one or more first indicators being classified into the class of true positive indicators.

Abstract: A method includes obtaining pressure measurements associated with fluid that passes through a flow restrictor, where the pressure measurements identify pressures upstream and downstream from the flow restrictor. The method also includes generating estimated flow measurements based on the pressure measurements. The method further includes comparing the estimated flow measurements and actual flow measurements generated by a flow meter that is fluidly coupled to the flow restrictor. In addition, the method includes determining whether a problem exists based on the comparison. The flow restrictor could provide a fixed restriction or a variable restriction for the fluid. An overall loss coefficient associated with the flow restrictor could be used to generate an estimated flow measurement.

Abstract: A method includes obtaining actual flow measurements generated by a flow meter, where the actual flow measurements identify a flow of material in a passageway. The method also includes generating estimated flow measurements based on process variable measurements other than the actual flow measurements. The method further includes comparing the estimated flow measurements and the actual flow measurements and determining whether a problem exists based on the comparison. The estimated flow measurements could be generated using one or more models mathematically representing how the flow of material in the passageway relates to non-flow process variables associated with the process variable measurements. The process variable measurements could be obtained from one or more sensors associated with a flow restrictor in the passageway, one or more sensors positioned within the passageway, and/or one or more sensors positioned outside the passageway.

Abstract: A method includes obtaining data associated with operation of equipment in an industrial process and identifying training data and evaluation data in the obtained data. The method also includes, during each of multiple training periods, identifying one or more models and one or more first statistical values using at least some of the training data and determining a threshold value using the one or more first statistical values. The one or more models represent the operation of the equipment. The method further includes, during each of multiple evaluation periods, determining one or more second statistical values using at least some of the evaluation data and the one or more models, comparing the one or more second statistical values to the threshold value determined in a preceding one of the training periods, and determining whether the equipment is suffering from at least one specified condition based on the comparison.

Abstract: A method includes processing data associated with operation of equipment in an industrial process to repeatedly (i) identify one or more models that mathematically represent the operation of the equipment using training data and (ii) generate first indicators potentially identifying at least one specified condition of the equipment using evaluation data and the one or more models. The method also includes classifying the first indicators into multiple classes. The multiple classes include true positive indicators and false positive indicators. The true positive indicators identify that the equipment is suffering from the at least one specified condition. The false positive indicators identify that the equipment is not suffering from the at least one specified condition. The method further includes generating a notification indicating that the equipment is suffering from the at least one specified condition in response to one or more first indicators being classified into the class of true positive indicators.

Abstract: A method includes obtaining data associated with operation of equipment in an industrial process and identifying training data and evaluation data in the obtained data. The method also includes, during each of multiple training periods, identifying one or more models and one or more first statistical values using at least some of the training data and determining a threshold value using the one or more first statistical values. The one or more models represent the operation of the equipment. The method further includes, during each of multiple evaluation periods, determining one or more second statistical values using at least some of the evaluation data and the one or more models, comparing the one or more second statistical values to the threshold value determined in a preceding one of the training periods, and determining whether the equipment is suffering from at least one specified condition based on the comparison.

Abstract: A method includes obtaining actual flow measurements generated by a flow meter, where the actual flow measurements identify a flow of material in a passageway. The method also includes generating estimated flow measurements based on process variable measurements other than the actual flow measurements. The method further includes comparing the estimated flow measurements and the actual flow measurements and determining whether a problem exists based on the comparison. The estimated flow measurements could be generated using one or more models mathematically representing how the flow of material in the passageway relates to non-flow process variables associated with the process variable measurements. The process variable measurements could be obtained from one or more sensors associated with a flow restrictor in the passageway, one or more sensors positioned within the passageway, and/or one or more sensors positioned outside the passageway.

Abstract: A method includes obtaining pressure measurements associated with fluid that passes through a flow restrictor, where the pressure measurements identify pressures upstream and downstream from the flow restrictor. The method also includes generating estimated flow measurements based on the pressure measurements. The method further includes comparing the estimated flow measurements and actual flow measurements generated by a flow meter that is fluidly coupled to the flow restrictor. In addition, the method includes determining whether a problem exists based on the comparison. The flow restrictor could provide a fixed restriction or a variable restriction for the fluid. An overall loss coefficient associated with the flow restrictor could be used to generate an estimated flow measurement.