Abstract: Film articles with dual-sided structures are ones in which both of the major surfaces of the film have a structured surface. The structured film articles have a first major surface and second major surface, where each surface has a plurality of spaced apart protrusions forming a repeating pattern. Each repeating pattern has a major axis, where the major axis is one of the major axes in the translational direction of the repeating pattern. The major axis of the repeating pattern on the second major surface forms an oblique angle with the major axis on the first major surface, where the angle is in the range of 10-90% of the angle of rotational symmetry of the repeating pattern. The structured film is a unitary substrate. The structured film articles are prepared by providing a flowable material composition having two major surfaces and simultaneously contacting the major surfaces with a first microstructuring tool, and a second microstructuring tool.

Abstract: Film articles with dual-sided structures are ones in which both of the major surfaces of the film have a structured surface. The structured film articles have a first major surface and second major surface, where each surface has a plurality of spaced apart protrusions forming a repeating pattern. Each repeating pattern has a major axis, where the major axis is one of the major axes in the translational direction of the repeating pattern. The major axis of the repeating pattern on the second major surface forms an oblique angle with the major axis on the first major surface, where the angle is in the range of 10-90% of the angle of rotational symmetry of the repeating pattern. The structured film is a unitary substrate. The structured film articles are prepared by providing a flowable material composition having two major surfaces and simultaneously contacting the major surfaces with a first microstructuring tool, and a second microstructuring tool.

Abstract: Lamination transfer films and methods for transferring a structured layer to a receptor substrate. The transfer films include a carrier substrate having a releasable surface, a sacrificial template layer applied to the releasable surface of the carrier substrate and having a non-planar structured surface, and a thermally stable backfill layer applied to the non-planar structured surface of the sacrificial template layer. The sacrificial template layer is capable of being removed from the backfill layer, such as via pyrolysis, while leaving the structured surface of the backfill layer substantially intact.

Abstract: Film articles with dual-sided structures are ones in which both of the major surfaces of the film have a structured surface. The structured film articles have a first major surface and second major surface, where each surface has a plurality of spaced apart protrusions forming a repeating pattern. Each repeating pattern has a major axis, where the major axis is one of the major axes in the translational direction of the repeating pattern. The major axis of the repeating pattern on the second major surface forms an oblique angle with the major axis on the first major surface, where the angle is in the range of 10-90% of the angle of rotational symmetry of the repeating pattern. The structured film is a unitary substrate. The structured film articles are prepared by providing a flowable material composition having two major surfaces and simultaneously contacting the major surfaces with a first microstructuring tool, and a second microstructuring tool.

Abstract: Lenticular microstructures and methods of making the same is disclosed. The lenticular microstructures include composite lenticular microstructures having a first light transmissive polymeric layer, a second light transmissive polymeric layer, and an interface therebetween, wherein the first light transmissive polymeric layer has a first index of refraction, the second light transmissive polymeric layer has a second index of refraction, and the first and second indices of refraction have an absolute difference of at least 0.0002.

Abstract: Lenticular microstructures and methods of making the same is disclosed. The lenticular microstructures include composite lenticular microstructures having a first light transmissive polymeric layer, a second light transmissive polymeric layer, and an interface therebetween, wherein the first light transmissive polymeric layer has a first index of refraction, the second light transmissive polymeric layer has a second index of refraction, and the first and second indices of refraction have an absolute difference of at least 0.0002.

Abstract: Lamination transfer films and methods for transferring a structured layer to a receptor substrate. The transfer films include a carrier substrate having a releasable surface, a sacrificial template layer applied to the releasable surface of the carrier substrate and having a non-planar structured surface, and a thermally stable backfill layer applied to the non-planar structured surface of the sacrificial template layer. The sacrificial template layer is capable of being removed from the backfill layer, such as via pyrolysis, while leaving the structured surface of the backfill layer substantially intact.

Abstract: Lamination transfer films and methods for transferring a structured layer to a receptor substrate. The transfer films include a carrier substrate having a releasable surface, a sacrificial template layer applied to the releasable surface of the carrier substrate and having a non-planar structured surface, and a thermally stable backfill layer applied to the non-planar structured surface of the sacrificial template layer. The sacrificial template layer is capable of being removed from the backfill layer, such as via pyrolysis, while leaving the structured surface of the backfill layer substantially intact.

Abstract: Lenticular microstructures and methods of making the same is disclosed. The lenticular microstructures include composite lenticular microstructures having a first light transmissive polymeric layer, a second light transmissive polymeric layer, and an interface therebetween, wherein the first light transmissive polymeric layer has a first index of refraction, the second light transmissive polymeric layer has a second index of refraction, and the first and second indices of refraction have an absolute difference of at least 0.0002.

Abstract: Film articles with dual-sided structures are ones in which both of the major surfaces of the film have a structured surface. The structured film articles have a first major surface and second major surface, where each surface has a plurality of spaced apart protrusions forming a repeating pattern. Each repeating pattern has a major axis, where the major axis is one of the major axes in the translational direction of the repeating pattern. The major axis of the repeating pattern on the second major surface forms an oblique angle with the major axis on the first major surface, where the angle is in the range of 10-90% of the angle of rotational symmetry of the repeating pattern. The structured film is a unitary substrate. The structured film articles are prepared by providing a flowable material composition having two major surfaces and simultaneously contacting the major surfaces with a first microstructuring tool, and a second microstructuring tool.

Abstract: Retroreflective articles and methods of making the same, wherein the retroreflective articles (10) include composite cube-corner elements (12) having a first light transmissive polymeric layer (30), a second light transmissive polymeric layer (32), and an interface therebetween, wherein the first light transmissive polymeric layer has a first index of refraction, the second light transmissive polymeric layer has a second index of refraction, and the first and second indices of refraction have an absolute difference of at least 0.0002.

Abstract: A roll with an inductively-heatable layer and with an induction heater disposed within an interior space of the roll so that the induction heater does not move with the rotation of the roll; and, devices and methods for using such a roll.

Abstract: It has now been determined that an internal optical defect can be eliminated by controlling the relative speed mismatch between the resilient roll and the casting roll in a film extrusion coating process. In particular, slowing down the surface speed of the resilient roll relative to the casting roll when coating a biaxially orientated film was found to remove the optical defect. Conversely, speeding up the surface speed of the resilient roll relative to the casting roll when coating a uniaxially orientated film was found to remove the optical defect.

Abstract: Retroreflective articles and methods of making the same, wherein the retroreflective articles (10) include composite cube-corner elements (12) having a first light transmissive polymeric layer (30), a second light transmissive polymeric layer (32), and an interface therebetween, wherein the first light transmissive polymeric layer has a first index of refraction, the second light transmissive polymeric layer has a second index of refraction, and the first and second indices of refraction have an absolute difference of at least 0.0002.

Abstract: Lamination transfer films and methods for transferring a structured layer to a receptor substrate. The transfer films include a carrier substrate having a releasable surface, a sacrificial template layer applied to the releasable surface of the carrier substrate and having a non-planar structured surface, and a thermally stable backfill layer applied to the non-planar structured surface of the sacrificial template layer. The sacrificial template layer is capable of being removed from the backfill layer, such as via pyrolysis, while leaving the structured surface of the backfill layer substantially intact.

Abstract: An article having a first major surface with at least first and second regions, the first region comprising a plurality of first structures having a first surface roughness, the second region comprising a plurality of second structures having a second surface roughness, wherein at least a portion of the at least first and second regions have a surface roughness difference between them that together exhibit at least a portion of a first image. Exemplary uses of the articles include tool-less macro-patterning of transflectors, customized appearance for retroreflective sheeting, incorporation of security features, decorative patterns for lighting diffusers, images or logos in medical films without inks or contamination.

Abstract: It has now been determined that an internal optical defect can be eliminated by controlling the relative speed mismatch between the resilient roll and the casting roll in a film extrusion coating process. In particular, slowing down the surface speed of the resilient roll relative to the casting roll when coating a biaxially orientated film was found to remove the optical defect. Conversely, speeding up the surface speed of the resilient roll relative to the casting roll when coating a uniaxially orientated film was found to remove the optical defect.

Abstract: A system and method for extrusion replication of microstructures to make microreplicated optical films. The system includes press roll and a replicating member. The replicating member includes a low thermal diffusivity material having a microreplicated outer surface or an organic material having a microreplicated outer surface. An inorganic conformal coating is disposed over the patterned outer surface of the organic or low thermal diffusivity material.

Abstract: A method of making an optical film includes the steps of making a substrate having a first major surface and a second major surface opposite the first surface and forming a plurality of curved sided cone structures on the first surface. Each of the curved sided cone structures include a base located on the first surface, a vertex, and a curved side formed from an arc extending between the base and the vertex. The optical gain and viewing angle for the film can be controlled by adjusting angles representing a shape of each curved sided cone structure at its vertex and base.

Abstract: Disclosed herein is an optical article having a top layer with a structured surface that collimates light, a core layer secured to the top layer opposite the structured surface, and a bottom layer secured to the core layer opposite the top layer. Either the top layer or the core layer includes a first extrudable polymer having a flexural modulus of greater than 2.5 GPa, and the other layer includes a second extrudable polymer having a flexural modulus of 2.5 GPa or less, an impact strength of greater than about 40 J/m, and tensile elongation at break of greater than about 5%. The bottom layer includes a third extrudable polymer. The bottom layer of the optical article may be structured to diffuse light. One or two optical articles may be secured to an optical film such as a polarizer film. Methods and display devices are also disclosed herein.