Abstract: A bipolar or unipolar separator plate for an electrochemical fuel cell is formed of an insulating slab of plastic material such as a polymer matrix having a plurality of electrically conductive elements embedded therein for conducting electricity from an adjacent electrode of the cell to an electrical conductor on the opposite side of the slab for deriving electricity from the cell. The conducting elements are preferably formed of aligned carbon fiber composite cylinders and the insulating slab is formed of a plastic such as epoxy, polyamide, polystyrene, polyphenylene oxide or polyphenylene sulfide molded around the conductive elements.

Abstract: A novel fluid heat transfer agent suitable for use in a closed heat transfer system, for example, wherein energy is transferred between an evaporator and a condenser in heat exchange relationship with the heat transfer agent that is caused to flow from one to the other. The novel heat transfer agent is a complex comprising a body of heat transfer fluid, for example, ethylene glycol or water, having suspended therein carbon nanoparticles in a quantity sufficient to enhance the thermal conductivity of the body of heat transfers fluid, per se. The carbon nanoparticles are selected from carbon in the form of sp2 type and sp3 type bonding and preferably comprise nanotubes or fullerenes and may have a coupling agent bonded thereto or enclosed therein when the nanotube or fullerene forms a hollow capsule. The coupling agent may be a polar organic group covalently bonded to the carbon nanoparticles and miscible in the fluid medium.

Abstract: A compressed gas such as hydrogen is stored at elevated pressure by introducing it into a plurality of storage cells having a common gas distribution manifold thereby maintaining the same pressure in all cells. The flow of gas between the manifold in any given cell is blocked in the event of a sudden pressure drop in such cell such as may occur in the event of a leak in the cell. Preferably, the cells are constructed in modular form to include a plurality of the cells and the modular material is preferably made of porous gasar material. The low pressure, i.e.

Abstract: The present invention is directed to a nanotube coated with diamond or diamond-like carbon, a field emitter cathode comprising same, and a field emitter comprising the cathode. It is also directed to a method of preventing the evaporation of carbon from a field emitter comprising a cathode comprised of nanotubes by coating the nanotube with diamond or diamond-like carbon. In another aspect, the present invention is directed to a method of preventing the evaporation of carbon from an electron field emitter comprising a cathode comprised of nanotubes, which method comprises coating the nanotubes with diamond or diamond-like carbon.

Abstract: A rechargeable electrochemical cell comprising a body of aprotic, non-aqueous electrolyte, first and second electrodes in effective electrochemical contact with the electrolyte, the first electrode comprising positive active cathode materials such as a lithiated intercalation compound serving as the cathode and the second electrode comprising a modified carbon material formed of a graphite or carbon based materials, for example, having a hydrogenated fullerene material, such as hydrogenated C.sub.60 or C.sub.70, adsorbed thereon and serving as the anode; whereby they provide a lithium-ion cell having improved reversible energy storage characteristics and irreversible energy loss characteristics as compared with similar lithium-ion cells having carbon anodes that are not so-modified with hydrogenated fullerene material.

Abstract: This invention is directed to the synthesis of high bulk density high gas absorption capacity adsorbents for gas storage applications. Specifically, this invention is concerned with novel gas absorbents with high gravimetric and volumetric gas adsorption capacities which are made from fullerene-based materials. By pressing fullerene powder into pellet form using a conventional press, then polymerizing it by subjecting the fullerene to high temperature and high inert gas pressure, the resulting fullerene-based materials have high bulk densities and high gas adsorption capacities. By pre-chemical modification or post-polymerization activation processes, the gas adsorption capacities of the fullerene-based adsorbents can be further enhanced. These materials are suitable for low pressure gas storage applications, such as oxygen storage for home oxygen therapy uses or on-board vehicle natural gas storage.

Abstract: A carbon composite structure, for example, an automotive engine piston, is made by preparing a matrix including of a mixture of non crystalline carbon particulate soluble in an organic solvent and a binder that has a liquid phase. The non crystalline particulate also contains residual carbon hydrogen bonding. An uncured structure is formed by combining the matrix mixture, for example, carbon fibers such as graphite dispersed in the mixture and/or graphite cloth imbedded in the mixture. The uncured structure is cured by pyrolyzing it in an inert atmosphere such as argon. Advantageously, the graphite reinforcement material is whiskered prior to combining it with the matrix mixture by a novel method involving passing a gaseous metal suboxide over the graphite surface.

Abstract: Fullerenes are synthesized by subjecting carbon in the form of particulates or as the carbon of a liquid or gaseous hydrocarbon, that can be continuously fed to a variety of intense, heat-generating processes that vaporize the carbon from the fluid comprising the particulates or hydrocarbons into an environment that condenses the vaporized carbon to the new form of carbon fullerenes.

Abstract: An electrochemical cell comprising a body of proton donor electrolyte in effective contact with first and second electrodes one of which consists essentially of a fullerene in contact with a conductive material. By the application of an electric current across the electrodes the cell can be used to hydrogenate the fullerene, thereby storing hydrogen and electric energy.

Abstract: A process for producing chlorides by the chlorination of a material selected from the group consisting of aluminous materials and metal and metalloid oxides in the presence of a reductant. The method comprises calcining a carbonaceous material with added steam to oxidize substantially all precursors of chlorinated hydrocarbons and to form a reductant; and chlorinating a material selected from the group consisting of aluminous materials and metal oxides in the presence of the reductant.

Abstract: A process for producing an improved solid carbon reductant, which contains relatively low amounts of residual hydrocarbons and a high surface area. This improved reductant is produced by a method comprising heating carbonaceous material, such as petroleum coke, with steam in either reducing or oxidizing atmosphere to a temperature of from about 650.degree. C. to about 1150.degree. C. Using the improved reductant during chlorination of aluminous materials and metal or metalloid oxides will result in reducing the level of chlorinated hydrocarbon (C.sub.x Cl.sub.y) production due to residual hydrogen and/or hydrocarbons.

Abstract: A process is described for the formation of high purity alumina from Bayer Process alumina trihydrate (gibbsite). The solid hydrated alumina is reacted with concentrated HCl to cause partial or complete conversion to aluminum chloride hexahydrate (ACH). The ACH or mixture of ACH and unreacted hydrated alumina is recovered as a solid and calcined in a single or multistage calcination to high purity alumina. Soda contents in the product anhydrous alumina can be reduced by 98% or greater. Contents of other impurities, such as silica, iron, magnesium, etc., are also markedly reduced. Different degrees of impurity reduction can be obtained by controlling the degree of conversion of the hydrated alumina to ACH and by recycling and treating the acid after solid/liquid separation. The purified products find use in the specialty ceramics field, as catalyst supports, as adsorbents, in electronic components, in prosthetic devices or other applications in which alumina of controlled degrees of purity offers an advantage.

Abstract: A process is described for the direct chlorination of hydrated alumina (preferably alumina trihydrate) to aluminum chloride hexahydrate (ACH) by reaction with concentrated hydrochloric acid. Preferably all of the initial hydrated alumina is converted to ACH. The ACH partially calcined to form an amorphous mixture of aluminum oxides and oxychlorides. This mixture is then reductively chlorinated to form anhydrous aluminum chloride which is suitable as a source of electrolytically produced aluminum metal.

Abstract: An improved solid carbon reductant comprising partially calcined carbonaceous materials such as petroleum coke, containing relatively low amounts of residual hydrocarbons and a relatively high surface area and thus increased activity as compared to known reductants is provided. This improved reductant is produced by a method comprising heating the carbonaceous material in an oxidizing atmosphere to a temperature of from about 650.degree. C. to about 950.degree. C., preferably from about 800.degree. C. to about 875.degree. C., and most preferably at a temperature about 850.degree. C. In addition, according to the present invention improved chlorination processes are provided using these reductants which result in reduced levels of chlorinated hydrocarbon (C.sub.x Cl.sub.y) production due to reduced residual hydrocarbons. In a preferred embodiment anhydrous aluminum chloride is produced by chlorination of aluminum hexahydrate using the improved reductant.

Abstract: An improved process is provided for producing via ACH anhydrous aluminum chloride suitable for electrolytic reduction to aluminum wherein the feed ACH is acid leach derived. In a preferred embodiment the acid leach derived ACH is single stage crystallized.

Abstract: An improved method of producing anhydrous aluminum chloride via aluminum chloride hexahydrate is provided. In a preferred embodiment the method is incorporated into a process for producing aluminum from aluminous ores, and particularly from domestic ore sources comprising (1) acid leaching an aluminous ore to produce aluminum chloride hexahydrate (ACH); (2) calcining the ACH to a specific temperature of above about 450.degree. C. to produce highly reactive aluminous particles containing high residual chloride and low residual hydrogen levels; (3) reductively chlorinating the calcined ACH at a low temperature to produce anhydrous aluminum chloride suitable for electrolytic reduction; and (4) electrolytically reducing the anhydrous aluminum chloride in a fused salt to produce aluminum metal and chlorine which is recycled to step (3).

Abstract: Production of metallic aluminum by the electrolysis of Al.sub.2 S.sub.3 at 700.degree.-800.degree. C. in a chloride melt composed of one or more alkali metal chlorides, and one or more alkaline earth metal chlorides and/or aluminum chloride to provide improved operating characteristics of the process.

Abstract: An improved solid carbon reductant comprising partially calcined carbonaceous materials such as petroleum coke, containing relatively low amounts of residual hydrocarbons and a relatively high surface area and thus increased activity as compared to known reductants is provided. This improved reductant is produced by a method comprising heating the carbonaceous material in an oxidizing atmosphere to a temperature of from about 650.degree. C. to about 950.degree. C., preferably from about 800.degree. C. to about 875.degree. C., and most preferably at a temperature about 850.degree. C. In addition, according to the present invention improved chlorination processes are provided using these reductants which result in reduced levels of chlorinated hydrocarbon (C.sub.x Cl.sub.y) production due to reduced residual hydrocarbons. In a preferred embodiment anhydrous aluminum chloride is produced by chlorination of aluminum hexahydrate using the improved reductant.

Abstract: A novel method of activating carbon is provided comprising contacting the carbon with low temperature aluminum chloride acid melts comprising at least 50 mole percent aluminum chloride and less than 50 mole percent of at least one halide salt capable of exhibiting a liquid state at atmospheric conditions, e.g., sodium chloride. Carbon activated according to the present invention is useful as a reductant of the chlorination of aluminous materials to produce anhydrous aluminum chloride.

Abstract: A thermally regenerative electrochemical system including an electrochemical cell with two water-based electrolytes separated by an ion exchange membrane, at least one of the electrolytes containing a complexing agent and a salt of a multivalent metal whose respective order of potentials for a pair of its redox couples is reversible by a change in the amount of the complexing agent in the electrolyte, the complexing agent being removable by distillation to cause the reversal.