Patents by Inventor Raoul JAUSSAUD
Raoul JAUSSAUD has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12122069Abstract: A method for impregnating a fibrous preform by injection or infusion, the method including the steps of providing a mold having at least two portions, said mold presenting an inlet orifice and a vent orifice placed on opposite sides of the mold; placing a fibrous preform in a portion of the mold; placing a seal in a passage formed between an inside wall of the mold and the fibrous preform, said passage extending substantially along the direction extending between the opposite sides of the mold; closing the mold so that the two portions of the mold co-operate with the seal in such a manner as to shut off said passage; and impregnating the fibrous preform with an impregnation material.Type: GrantFiled: July 13, 2017Date of Patent: October 22, 2024Assignee: SAFRAN AIRCRAFT ENGINESInventors: Hubert Jean Marie Fabre, Nicolas Cambyse Ashtari, Raoul Jaussaud, Marc-Emmanuel Jean François Techer
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Publication number: 20240300193Abstract: A method for manufacturing a preform for a turbomachine component with a weaving installation including at least a first delivery roll and a storage roll. The method includes the following steps: —feeding the weaving installation with weft and warp filaments, —weaving the weft and warp filaments together to form the preform, —driving the preform in a direction of travel towards the storage roll, applying a predetermined tension on the preform, —winding the preform onto and storing it on the storage roll. The method also includes a step of immobilizing the preform on the first delivery roll positioned upstream of the storage roll in the direction of travel of the preform.Type: ApplicationFiled: January 14, 2022Publication date: September 12, 2024Inventors: Hubert Jean Marie FABRE, Raoul JAUSSAUD
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Publication number: 20240262054Abstract: Mold intended to be used for the manufacture of a gas turbine fan casing made of composite material including: a mandrel on which a fibrous preform of a fan casing is intended to be wound said preform comprising an annular wall the profile of the outer surface of which corresponds to that of the inner surface of the casing to be manufactured and two side flasks the profiles of which correspond to those of outer flanges of the casing to be manufactured; a plurality of angular counter-mold sectors assembled in a sealed manner on the mandrel and intended to close the mold and to compact a fibrous preform wound on the mandrel; and at least one compacting wedge, the wedge being placed between the fibrous preform wound on the mandrel and the associated angular counter-mold sector.Type: ApplicationFiled: September 6, 2022Publication date: August 8, 2024Applicant: SAFRAN AIRCRAFT ENGINESInventors: Hubert Jean Marie FABRE, Raoul JAUSSAUD
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Patent number: 11865796Abstract: A mold for manufacturing a turbomachine fan casing made of composite material, includes a main axis mandrel around which a fibrous preform of a fan casing is intended to be wound; a plurality of counter-mold angular sectors assembled on the outer contour of the mandrel which are intended to close the mold and to compact the fibrous preform wound on the mandrel; wherein a flat seal with a main elongation axis directed along the main axis is arranged between each angular sector, the flat seal being compressed between two adjacent angular sectors, a first angular sector including a sealing portion passing below a lower face of the flat seal while a second angular sector including a sealing portion passing above an upper face of the flat seal.Type: GrantFiled: March 24, 2021Date of Patent: January 9, 2024Assignee: SAFRAN AIRCRAFT ENGINESInventors: Hubert Jean Marie Fabre, Raoul Jaussaud
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Patent number: 11826939Abstract: The invention relates to a resin injection regulator for a resin injection circuit in a mould for producing a composite part, in particular a turbine engine composite part, characterised in that it comprises at least one vessel which is connected to said circuit and inside of which a movable wall means can be moved in a sealed manner, said movable wall means defining in said vessel a first cavity which forms a container for accumulation of resin and is designed to be connected to at least one part of said circuit, and a second cavity which is designed to be connected to a source of pressurised fluid, said movable wall means being designed to be urged by the pressurised fluid with which the second cavity is supplied in order to exert a pressure on the resin contained in the first cavity by isolating said resin from said fluid.Type: GrantFiled: February 8, 2018Date of Patent: November 28, 2023Assignees: SAFRAN AIRCRAFT ENGINES, SAFRANInventors: Marc-Emmanuel Jean François Techer, Nicolas Cambyse Ashtari, Raoul Jaussaud, Benoit Bazin, Thierry Chauvin, Olivier Foussard, Nate Gravelle, Adrien Touze
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Publication number: 20230241808Abstract: A tooling for injecting a polymer resin into a fibrous preform for the manufacture of a revolution part in composite material including a barrel shape with an inside diameter of smaller diameter delimiting the revolution part into an upstream portion and a downstream portion of the inside diameter, the upstream portion including a back-draft intermediate portion, injection tooling wherein, to allow a demolding of the barrel-shaped part once the injection and the polymerization of the polymer resin are carried out, the injection tooling includes on the one hand a frustoconical drum comprising a first drum portion in direct contact with an inner surface of the portion of the revolution part downstream of the inside diameter and a second drum portion and on the other hand a segmented insert whose outer surface matches an inner surface of the portion of the revolution part upstream of the inside diameter.Type: ApplicationFiled: May 26, 2021Publication date: August 3, 2023Inventors: Raoul JAUSSAUD, Hubert Jean Marie FABRE, Paul TERRY
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Publication number: 20230140261Abstract: A mold for manufacturing a turbomachine fan casing of composite material, includes a mandrel around which a fibrous preform of the fan casing is to be wound; counter-mold angular sectors assembled on the external contour of the mandrel which are intended to close the mold and to compact the fibrous preform wound on the mandrel; wherein each angular sector includes a first lateral flange positioned at the first end of the angular sectors and a second lateral flange positioned at a second end of the angular sectors, the first and second lateral flanges cooperating respectively with the second and first lateral flanges of the adjacent angular sectors. An angular sector includes a first groove formed in the first of second lateral flange, a first seal being positioned in the first groove, the first seal to be compressed between the first and second lateral flanges of two adjacent angular sectors.Type: ApplicationFiled: March 25, 2021Publication date: May 4, 2023Inventors: Hubert Jean Marie FABRE, Raoul JAUSSAUD, Paul TERRY
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Publication number: 20230122853Abstract: A mold for manufacturing a turbomachine fan casing made of composite material, includes a main axis mandrel around which a fibrous preform of a fan casing is intended to be wound; a plurality of counter-mold angular sectors assembled on the outer contour of the mandrel which are intended to close the mold and to compact the fibrous preform wound on the mandrel; wherein a flat seal with a main elongation axis directed along the main axis is arranged between each angular sector, the flat seal being compressed between two adjacent angular sectors, a first angular sector including a sealing portion passing below a lower face of the flat seal while a second angular sector including a sealing portion passing above an upper face of the flat seal.Type: ApplicationFiled: March 24, 2021Publication date: April 20, 2023Inventors: Hubert Jean Marie FABRE, Raoul JAUSSAUD
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Patent number: 11045831Abstract: A device for applying abradable material to a surface of an annular casing of a turbine engine, wherein the casing extends along a longitudinal axis, comprises a support equipped with first guiding means capable of guiding the support in relation to the casing in a radial direction in relation to the axis of the casing. The support is equipped with second guiding means capable of guiding the support in relation to the casing in an axial direction. The device further includes an application roller pivotally mounted in relation to the support in the axial direction and adjustment means allowing adjustment of the position of the roller in relation to the first guiding means, in the radial direction.Type: GrantFiled: February 17, 2017Date of Patent: June 29, 2021Assignee: Safran Aircraft EnginesInventors: Richard Mathon, Raoul Jaussaud, Dominique Michel Serge Magnaudeix
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Patent number: 10737407Abstract: A mold for use in fabricating a gas turbine fan casing out of composite material includes a mandrel for having wound thereon a fiber preform of a fan casing and an annular wall with an outside surface of profile corresponding to the profile of the inside surface of the casing that is to be fabricated and of two lateral rims of profiles corresponding to the profiles of outer flanges of the casing that is to be fabricated; a plurality of mold cover angular sectors that are assembled in leaktight manner on the mandrel and that are to close the mold and to compact the fiber preform wound on the mandrel; and a plurality of locking keys configured to lock together in leaktight manner neighboring mold cover sectors. A method of closing such a mold, and a method of fabricating a fan casing are included.Type: GrantFiled: November 17, 2016Date of Patent: August 11, 2020Assignee: SAFRAN AIRCRAFT ENGINESInventors: Richard Mathon, Raoul Jaussaud, Dominique Michel Serge Magnaudeix
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Patent number: 10603850Abstract: A method of molding a thermosetting resin, in particular of the epoxy resin type, in which a first mold is filled with the resin while causing the temperature of the resin to vary in application of a first temperature program, without exceeding the Tg of the resin. After the first mold has been filled, the resin is put under pressure while causing the temperature of the resin to vary in application of a second temperature program, without exceeding Tg, and a drop in the pressure exerted by the resin on the mold is detected with the instant at which this pressure presents a break of slope being identified as the instant t1. A second mold is filled with the thermosetting resin in application of the first temperature program. After the second mold has been filled, the resin is put under pressure in application of the second temperature program until an instant t2 close to t1. As from t2, the temperature of the resin is increased to exceed Tg.Type: GrantFiled: September 30, 2015Date of Patent: March 31, 2020Assignee: Safran Aircraft EnginesInventors: Marc-Emmanuel Techer, Raoul Jaussaud
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Publication number: 20190232530Abstract: A method for impregnating a fibrous preform by injection or infusion, the method including the steps of providing a mold having at least two portions, said mold presenting an inlet orifice and a vent orifice placed on opposite sides of the mold; placing a fibrous preform in a portion of the mold; placing a seal in a passage formed between an inside wall of the mold and the fibrous preform, said passage extending substantially along the direction extending between the opposite sides of the mold; closing the mold so that the two portions of the mold co-operate with the seal in such a manner as to shut off said passage; and impregnating the fibrous preform with an impregnation material.Type: ApplicationFiled: July 13, 2017Publication date: August 1, 2019Applicant: Safran Aircraft EnginesInventors: Hubert Jean Marie FABRE, Nicolas Cambyse ASHTARI, Raoul JAUSSAUD, Marc-Emmanuel Jean Francois TECHER
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Publication number: 20190047016Abstract: The invention concerns a device (11) for applying abradable material, designed to apply abradable material to a surface of an annular casing (1) of a turbine engine, wherein the casing extends along a longitudinal axis and the device (11) comprises a support (12, 13) equipped with first guiding means (14) capable of guiding the support (12, 13) in relation to a casing (1) in a radial direction in relation to the axis of the casing, the support (12, 13) being equipped with second guiding means (16) capable of guiding the support (12, 13) in relation to the casing (1) in an axial direction, an application roller (20) being pivotally mounted in relation to the support (12, 13) in the axial direction and adjustment means (22, 23) allowing adjustment of the position of the roller (20) in relation to the first guiding means (14), in the radial direction.Type: ApplicationFiled: February 17, 2017Publication date: February 14, 2019Inventors: Richard Mathon, Raoul Jaussaud, Dominique Michel Serge
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Patent number: 10166708Abstract: An injection tooling is configured to inject a polymer resin into a fiber preform for fabricating a part in the form of a body of revolution out of composite material, the part having an internal cavity with back-draft. In order to enable the part to be unmolded after the polymer resin has been injected and polymerized, the tooling includes, arranged at least in the internal cavity, firstly a sectorized ring made up of at least three mutually touching inserts including one forming a keystone, the ring having an outside surface that matches the internal cavity with back-draft and an inside surface that presents natural draft, and secondly a conical drum secured to the inside surface of the sectorized ring to support it and that is withdrawn, once separated from the sectorized ring, relying on the natural draft created by the inside surface of the sectorized ring.Type: GrantFiled: September 30, 2015Date of Patent: January 1, 2019Assignee: SAFRAN AIRCRAFT ENGINESInventors: Dominique Michel Serge Magnaudeix, Raoul Jaussaud
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Publication number: 20180370082Abstract: A mold for use in fabricating a gas turbine fan casing out of composite material includes a mandrel for having wound thereon a fiber preform of a fan casing and an annular wall with an outside surface of profile corresponding to the profile of the inside surface of the casing that is to be fabricated and of two lateral rims of profiles corresponding to the profiles of outer flanges of the casing that is to be fabricated; a plurality of mold cover angular sectors that are assembled in leaktight manner on the mandrel and that are to close the mold and to compact the fiber preform wound on the mandrel; and a plurality of locking keys configured to lock together in leaktight manner neighboring mold cover sectors. A method of closing such a mold, and a method of fabricating a fan casing are included.Type: ApplicationFiled: November 17, 2016Publication date: December 27, 2018Applicant: SAFRAN AIRCRAFT ENGINESInventors: Richard MATHON, Raoul JAUSSAUD, Domimique Michel Serge MAGNAUDEIX
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Patent number: 10112330Abstract: A mold (10) comprising a plurality of blocks (11, 13) that, in an assembled position, define a mold cavity, the mold being characterized in that it includes at least one pusher (21), said pusher (21) being configured to be housed in a first block (11) of said plurality, in a side facing the mold cavity, and, when the pusher (21) is housed in said first block (11), to present a first surface (S1) flush with the mold cavity, and in that the mold (10) also includes actuator means (23, 25) enabling the pusher (21) to be moved relative to the first block (11), and sealing means (19, 27) configured to isolate the actuator means (23, 25) from the mold cavity. An associated molding method.Type: GrantFiled: January 27, 2015Date of Patent: October 30, 2018Assignee: Safran Aircraft EnginesInventors: Raoul Jaussaud, Marc-Emmanuel Techer, Richard Nord
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Publication number: 20180222101Abstract: The invention relates to a resin injection regulator for a resin injection circuit in a mould for producing a composite part, in particular a turbine engine composite part, characterised in that it comprises at least one vessel which is connected to said circuit and inside of which a movable wall means can be moved in a sealed manner, said movable wall means defining in said vessel a first cavity which forms a container for accumulation of resin and is designed to be connected to at least one part of said circuit, and a second cavity which is designed to be connected to a source of pressurised fluid, said movable wall means being designed to be urged by the pressurised fluid with which the second cavity is supplied in order to exert a pressure on the resin contained in the first cavity by isolating said resin from said fluid.Type: ApplicationFiled: February 8, 2018Publication date: August 9, 2018Inventors: Marc-Emmanuel Jean François TECHER, Nicolas Cambyse ASHTARI, Raoul JAUSSAUD, Benoit BAZIN, Thierry CHAUVIN, Olivier FOUSSARD, Nate GRAVELLE, Adrien TOUZE
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Publication number: 20170297241Abstract: An injection tooling is configured to inject a polymer resin into a fiber preform for fabricating a part in the form of a body of revolution out of composite material, the part having an internal cavity with back-draft. In order to enable the part to be unmolded after the polymer resin has been injected and polymerized, the tooling includes, arranged at least in the internal cavity, firstly a sectorized ring made up of at least three mutually touching inserts including one forming a keystone, the ring having an outside surface that matches the internal cavity with back-draft and an inside surface that presents natural draft, and secondly a conical drum secured to the inside surface of the sectorized ring to support it and that is withdrawn, once separated from the sectorized ring, relying on the natural draft created by the inside surface of the sectorized ring.Type: ApplicationFiled: September 30, 2015Publication date: October 19, 2017Inventors: Dominique Michel Serge MAGNAUDEIX, Raoul JAUSSAUD
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Publication number: 20170232690Abstract: A method of molding a thermosetting resin, in particular of the epoxy resin type, in which a first mold is filled with the resin while causing the temperature of the resin to vary in application of a first temperature program, without exceeding the Tg of the resin. After the first mold has been filled, the resin is put under pressure while causing the temperature of the resin to vary in application of a second temperature program, without exceeding Tg, and a drop in the pressure exerted by the resin on the mold is detected with the instant at which this pressure presents a break of slope being identified as the instant t1. A second mold is filled with the thermosetting resin in application of the first temperature program. After the second mold has been filled, the resin is put under pressure in application of the second temperature program until an instant t2 close to t1. As from t2, the temperature of the resin is increased to exceed Tg.Type: ApplicationFiled: September 30, 2015Publication date: August 17, 2017Applicant: SAFRAN AIRCRAFT ENGINESInventors: Marc-Emmanuel TECHER, Raoul JAUSSAUD
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Publication number: 20160346978Abstract: A mold (10) comprising a plurality of blocks (11, 13) that, in an assembled position, define a mold cavity, the mold being characterized in that it includes at least one pusher (21), said pusher (21) being configured to be housed in a first block (11) of said plurality, in a side facing the mold cavity, and, when the pusher (21) is housed in said first block (11), to present a first surface (S1) flush with the mold cavity, and in that the mold (10) also includes actuator means (23, 25) enabling the pusher (21) to be moved relative to the first block (11), and sealing means (19, 27) configured to isolate the actuator means (23, 25) from the mold cavity. An associated molding method.Type: ApplicationFiled: January 27, 2015Publication date: December 1, 2016Applicant: SAFRAN AIRCRAFT ENGINESInventors: Raoul JAUSSAUD, Marc-Emmanuel TECHER, Richard NORD