Patents by Inventor Raphael F. Caers

Raphael F. Caers has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9546259
    Abstract: Triglyceride and other polyol ester PVC plasticizers can be produced by recovery of branched C6 to C9 aldehydes from a hydroformylation product, optional hydrogenation to the alcohol, oxidation to the acid with oxygen and/or air, recovery of the resulting acid, and esterification with glycerol, ethylene glycol, propylene glycol or mixtures thereof. The branched alkyl chains comprise at least 10% methyl branching. Special triglycerides are derived from branched aliphatic acids having alkyl chains with average carbon numbers from 6 to 9 and at least 10% methyl branching. These triglycerides are fast fusing plasticizers if before esterification with glycerol, an aryl acid is introduced together with the aliphatic acids.
    Type: Grant
    Filed: April 16, 2014
    Date of Patent: January 17, 2017
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Karla S. Colle, Philippe L. Buess, Eddy T. Van Driessche, Allen D. Godwin, Ramzi Y. Saleh, Jon E. R. Stanat, Raphael F. Caers
  • Patent number: 8962541
    Abstract: The present invention relates to alcohols and in particular to C4 to C15 alcohols that are used in the production of esters.
    Type: Grant
    Filed: December 3, 2009
    Date of Patent: February 24, 2015
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Allen D. Godwin, Philippe L. Buess, Raphael F. Caers, Arie Van Vliet, Eddy T. A. Van Driessche, Alfons Cuyckens
  • Patent number: 8921607
    Abstract: Mixed butene streams containing butene-1 and isobutylene and optionally butene-2 are hydroformylated under conditions that hydroformylates all the monomers to yield a mixture of valeraldehydes. Higher temperatures and/or longer residence times and/or higher partial pressure of carbon monoxide than in conventional processes are used to ensure hydroformylation of all the monomers.
    Type: Grant
    Filed: April 4, 2012
    Date of Patent: December 30, 2014
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Raphael F. Caers, Eddy Theophile Van Driessche, Hubertus J. Beckers, Luc Roger Marc Martens, Georges Marie Mathys, John Richard Shutt
  • Publication number: 20140228494
    Abstract: Triglyceride and other polyol ester PVC plasticizers can be produced by recovery of branched C6 to C9 aldehydes from a hydroformylation product, optional hydrogenation to the alcohol, oxidation to the acid with oxygen and/or air, recovery of the resulting acid, and esterification with glycerol, ethylene glycol, propylene glycol or mixtures thereof. The branched alkyl chains comprise at least 10% methyl branching. Special triglycerides are derived from branched aliphatic acids having alkyl chains with average carbon numbers from 6 to 9 and at least 10% methyl branching. These triglycerides are fast fusing plasticisers if before esterification with glycerol, an aryl acid is introduced together with the aliphatic acids.
    Type: Application
    Filed: April 16, 2014
    Publication date: August 14, 2014
    Inventors: Karla S. Colle, Philippe L. Buess, Eddy T. Van Driessche, Allen D. Godwin, Ramzi Y. Saleh, Jon E. R. Stanat, Raphael F. Caers
  • Patent number: 8742192
    Abstract: The conversion and run length for oligomerization of olefins over a molecular sieve catalyst in a tubular reactor is improved by controlling the peak temperature to not exceed 50 degrees C. above the temperature of the temperature control fluid exiting the shell side outlet of the reactor. A tubular reactor containing molecular sieve catalyst is provided with a multipoint thermocouple in at least one tube, and optionally with a bottom design adapted for fast unloading of the molecular sieve catalyst from the tubular reactor.
    Type: Grant
    Filed: June 16, 2006
    Date of Patent: June 3, 2014
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John S. Godsmark, Raphael F. Caers, Jihad M. Dakka, Hans K. T. Goris, Marc P. H. Puttemans, Stephen H. Brown, Georges M. K. Mathys, Paul Hamilton
  • Patent number: 8653184
    Abstract: Esters of cyclohexane polycarboxylic acids are used as plasticisers for polyvinyl chloride to enable products with comparable mechanical properties to be obtained using less polyvinyl chloride. Use of these esters also produces formulations with increased stability to ultra-violet light, improved low temperature properties, lower viscosity and improved processability as well as reduced smoke on burning. The esters of cyclohexane polycarboxylic acids may be used alone or in admixture with other plasticisers when the esters of cyclohexane polycarboxylic acids may act as viscosity depressants. Fast fusing plasticisers may also be included. The formulations and processes of making these formulations are particularly useful in the production of a range of goods from semi-rigid to highly flexible materials and are particularly useful in the production of medical materials, toys, and food contact articles.
    Type: Grant
    Filed: August 30, 2012
    Date of Patent: February 18, 2014
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Claudius P. Gosse, Thomas M. Larson, Pierre J. P. Legrand, Raphael F. Caers, Paul H. Daniels, Allen D. Godwin, Didier Naert
  • Publication number: 20130225737
    Abstract: Esters of cyclohexane polycarboxylic acids are used as plasticisers for polyvinyl chloride to enable products with comparable mechanical properties to be obtained using less polyvinyl chloride. Use of these esters also produces formulations with increased stability to ultra-violet light, improved low temperature properties, lower viscosity and improved processability as well as reduced smoke on burning. The esters of cyclohexane polycarboxylic acids may be used alone or in admixture with other plasticisers when the esters of cyclohexane polycarboxylic acids may act as viscosity depressants. Fast fusing plasticisers may also be included. The formulations and processes of making these formulations are particularly useful in the production of a range of goods from semi-rigid to highly flexible materials and are particularly useful in the production of medical materials, toys, and food contact articles.
    Type: Application
    Filed: August 30, 2012
    Publication date: August 29, 2013
    Inventors: Claudius P. Gosse, Thomas M. Larson, Pierre J.P. Legrand, Raphael F. Caers, Paul H. Daniels, Allen D. Godwin, Didier Naert
  • Patent number: 8476476
    Abstract: In the hydroformylation of C5-C14 olefins with cobalt catalyst to produce C6-C15 oxygenates, where offgasses from the hydroformylation or cobalt removal step contain volatile cobalt compounds, the cobalt compounds are recovered by scrubbing the offgas with a liquid, and recycling the liquid to the cobalt removal step. Suitable scrubbing liquids are the organic cobalt-depleted hydroformylation reaction product or a downstream derivative thereof, or an aqueous solution of a Co2+ salt, preferably such salt of formic acid.
    Type: Grant
    Filed: August 19, 2009
    Date of Patent: July 2, 2013
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Eddy T. A. Van Driessche, Ronald D. Garton, Raphael F. Caers
  • Publication number: 20120253059
    Abstract: Mixed butene streams containing butene-1 and isobutylene and optionally butene-2 are hydroformylated under conditions that hydroformylates all the monomers to yield a mixture of valeraldehydes. Higher temperatures and/or longer residence times and/or higher partial pressure of carbon monoxide than in conventional processes are used to ensure hydroformylation of all the monomers.
    Type: Application
    Filed: April 4, 2012
    Publication date: October 4, 2012
    Inventors: Raphael F. Caers, Eddy Theophile Van Driessche, Hubertus J. Beckers, Luc Roger Marc Martens, Georges Marie Mathys, John Richard Shutt
  • Patent number: 8178730
    Abstract: Mixed butene streams containing butene-1 and isobutylene and optionally butene-2 are hydroformylated under conditions that hydroformylates all the monomers to yield a mixture of valeraldehydes.
    Type: Grant
    Filed: September 21, 2011
    Date of Patent: May 15, 2012
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Raphael F. Caers, Eddy Theophile Van Driessche, Hubertus J. Beckers, Luc Roger Marc Martens, Georges Marie Mathys, John Richard Shutt
  • Publication number: 20120010426
    Abstract: Mixed butene streams containing butene-1 and isobutylene and optionally butene-2 are hydroformylated under conditions that hydroformylates all the monomers to yield a mixture of valeraldehydes
    Type: Application
    Filed: September 21, 2011
    Publication date: January 12, 2012
    Inventors: Raphael F. Caers, Eddy Theophile Van Driessche, Hubertus J. Beckers, Luc Roger Marc Martens, Georges Marie Mathys, John Richard Shutt
  • Publication number: 20110313090
    Abstract: An improved method for producing di-isotridecylphthalate (DTDP) is disclosed by esterification using a tetra-alkyl titanate catalyst made from preferably primary alcohols having at least 4 and preferably up to but not more than 10 carbon atoms. In the esterification process, compared to using tetra-isopropyl titanate catalyst, less of the alcohol from the catalyst contributes to the environmental burden associated with discarding the waste water byproduct, and more is incorporated into the prime DTDP product.
    Type: Application
    Filed: November 16, 2009
    Publication date: December 22, 2011
    Inventors: Nicolaas A. De Munck, Raphael F. Caers, Didier Naert
  • Publication number: 20110312864
    Abstract: The present invention relates to alcohols and in particular to C4 to C15 alcohols that are used in the production of esters.
    Type: Application
    Filed: December 3, 2009
    Publication date: December 22, 2011
    Inventors: Allen D. Godwin, Philippe L. Buess, Raphael F. Caers, Arie Van Vliet, Eddy T.A. Van Driessche, Alfons Cuyckens
  • Patent number: 8049043
    Abstract: Mixed butene streams containing butene-1 and isobutylene and optionally butene-2 are hydroformylated under conditions that hydroformylates all the monomers to yield a mixture of valeraldehydes.
    Type: Grant
    Filed: February 17, 2011
    Date of Patent: November 1, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Raphael F. Caers, Eddy Theophile Van Driessche, Hubertus J. Beckers, Luc Roger Mare Martens, Georges Marie Mathys, John Richard Shutt
  • Patent number: 8022256
    Abstract: Mixed butene streams containing butene-1 and isobutylene and optionally butene-2 are hydroformylated under conditions that hydroformylates all the monomers to yield a mixture of valeraldehydes. Higher temperatures and/or longer residence times and/or higher partial pressure of carbon monoxide than in conventional processes are used to ensure hydroformylation of all the monomers.
    Type: Grant
    Filed: September 17, 2004
    Date of Patent: September 20, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Raphael F. Caers, Eddy Theophile Van Driessche, Hubertus J. Beckers, Luc Roger Marc Martens, Georges Maria Mathys, John Richard Shutt
  • Publication number: 20110184211
    Abstract: In the hydroformylation of C5-C14 olefins with cobalt catalyst to produce C6-C15 oxygenates, where offgasses from the hydroformylation or cobalt removal step contain volatile cobalt compounds, the cobalt compounds are recovered by scrubbing the offgas with a liquid, and recycling the liquid to the cobalt removal step. Suitable scrubbing liquids are the organic cobalt-depleted hydroformylation reaction product or a downstream derivative thereof, or an aqueous solution of a Co2+ salt, preferably such salt of formic acid.
    Type: Application
    Filed: August 19, 2009
    Publication date: July 28, 2011
    Inventors: Eddy T.A. Van Driessche, Ronald D. Garton, Raphael F. Caers
  • Publication number: 20110137071
    Abstract: Mixed butene streams containing butene-1 and isobutylene and optionally butene-2 are hydroformylated under conditions that hydroformylates all the monomers to yield a mixture of valeraldehydes
    Type: Application
    Filed: February 17, 2011
    Publication date: June 9, 2011
    Inventors: Raphael F. Caers, Eddy Theophile Van Driessche, Hubertus J. Beckers, Luc Roger Mare Martens, Georges Marie Mathys, John Richard Shutt
  • Patent number: 7880046
    Abstract: Water reacts on molecular sieve catalysts used in oligomerization reactions and forms oxygenated compounds, in particular organic acids that may cause corrosion problems downstream of the reactor, in particular in distillation tower overhead systems and downstream thereof. A lowering of the presence of water in the feed prior to contacting thereof with the molecular sieve brings a significant reduction in corrosion downstream. At the same time, it has a significant beneficial effect on catalyst activity and brings a significant extension of catalyst life. Lowering water in the feed is particularly effective when organic nitrogen-containing Lewis bases are present in the feed, even at low levels.
    Type: Grant
    Filed: June 16, 2006
    Date of Patent: February 1, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John S. Godsmark, Georges M. K. Mathys, Hubertus J. Beckers, Raphael F. Caers, Roger Eijkhoudt, Stephen H. Brown
  • Publication number: 20080312484
    Abstract: Water reacts on molecular sieve catalysts used in oligomerisation reactions and forms oxygenated compounds, in particular organic acids that may cause corrosion problems downstream of the reactor, in particular in distillation tower overhead systems and downstream thereof. A lowering of the presence of water in the feed prior to contacting thereof with the molecular sieve brings a significant reduction in corrosion downstream. At the same time, it has a significant beneficial effect on catalyst activity and brings a significant extension of catalyst life. Lowering water in the feed is particularly effective when organic nitrogen-containing Lewis bases are present in the feed, even at low levels.
    Type: Application
    Filed: June 16, 2006
    Publication date: December 18, 2008
    Inventors: John S. Godsmark, Georges M.K. Mathys, Hubertus J. Beckers, Raphael F. Caers, Roger Eijkhoudt, Stephen H. Brown
  • Patent number: 7381853
    Abstract: A method of making a higher olefin product from a C4+ fraction separated from the hydrocarbon product produced by an oxygenate to olefin reaction unit. The C4+ fraction primarily contains butenes which may be directed to a higher olefin reaction unit without removing isobutenes, butanes, and/or butadiene. The C4+ fraction is particularly well suited for the production of higher olefins because of its high olefin content, low branching number, and low contaminent levels. The invention is also directed to an olefin product composition that is produced by contacting the C4+ fraction with an oligomerization catalyst. The olefin composition is characterized by a relatively high octene content, and octene with a branching number less than 1.4.
    Type: Grant
    Filed: February 22, 2005
    Date of Patent: June 3, 2008
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Luc R. M. Martens, John Stephen Godsmark, Marcel J. Janssen, Georges M. K. Mathys, Raphael F. Caers, Hubertus J. Beckers, J. Richard Shutt, Eddy Van Driessche