Abstract: A miniaturized field emitter vacuum tube device and method of making are described. The device includes a needle-shaped field emitter cathode, metal gate and electron collecting anode, which are enclosed by an insulating chamber which is evacuated. The gate electrode may be used to form the insulator-to-metal vacuum seal. Device isolation is achieved by using a highly resistive polycrystalline silicon film. A method of making a field emitter cathode tip is described in which two masking and etching steps form a pair of intersecting lines, the intersection point forming the cathode tip.

Abstract: A method of making a field emitter includes anisotropically etching a single crystal silicon substrate to form at least one funnel-shaped protrusion on the substrate, then conformally depositing a refractory metal onto the funnel-shaped protrusion. Alternatively, single crystal silicon may be anisotropically etched to form at least one funnel-shaped recess in the silicon. The etched surface is doped with an impurity to form an etch-stop layer, the remaining undoped silicon is removed, then the etch-stop layer is conformally deposited with a refractory metal. The funnel-shaped recess can then be back-filled with silicon or another suitable material.