Abstract: An auto-thermal reformer assembly is provided having a plurality of self-contained reformer modules positioned within a pressure vessel. The reformer modules each contain catalyst for inducing reforming reactions to produce hydrogen rich gas. At least one heat exhanger is provided for transferring heat from the hydrogen rich gas to the reactants entering or inside of the pressure vessel.

Abstract: A reactor vessel for the catalytic reforming of air and steam-fuel mix into a hydrogen rich output gas is designed to relevant pressure code requirements. The steam-fuel mix and/or air provided to the vessel may be internally pre-heated prior to contacting the catalyst. Reformate is selectively directed into a recuperator to accomplish such heating. A bypass valve to divert reformate around the recuperator is also provided to allow control of the reaction conditions. Notably, this control may be performed manually or by way of an automated system. The resulting vessel enhances the safety and performance of the vessel, and it is more easily integrated into a complete fuel processor system. A method for achieving these goals is also described.