Abstract: Embodiments of the invention provide a method of processing natural rubber latex using an extruder including a plurality of process zones by processing coagulant with latex to produce a coagulum and serum. In some embodiments, the coagulant can include an acid, a metal salt, or a mixture of both. Some embodiments can include a coagulum wash stage, and a deresination step. In some embodiments, the extruder can be operated to move coagulum through the extruder to remove at least some fraction of water to form a substantially dewatered coagulum, and a drying step to form a dried coagulum. In some embodiments, a stabilizer such as an antioxidant can be introduced into the extruder, and processed to remain in some fraction in the dried coagulum. Some alternative embodiments include a latex processing method of providing a flow of coagulant, and combining latex with the flowing using an emulsion dispensing bar.

Abstract: Embodiments of the invention provide a method of processing natural rubber latex using an extruder including a plurality of process zones by processing coagulant with latex to produce a coagulum and serum. In some embodiments, the coagulant can include an acid, a metal salt, or a mixture of both. Some embodiments can include a coagulum wash stage, and a deresination step. In some embodiments, the extruder can be operated to move coagulum through the extruder to remove at least some fraction of water to form a substantially dewatered coagulum, and a drying step to form a dried coagulum. In some embodiments, a stabilizer such as an antioxidant can be introduced into the extruder, and processed to remain in some fraction in the dried coagulum. Some alternative embodiments include a latex processing method of providing a flow of coagulant, and combining latex with the flowing using an emulsion dispensing bar.