Abstract: Polyethylene (PE) and porous PE filaments and methods of manufacturing such filaments are disclosed for various applications, including dental floss, medical sutures, and in garments or other textile fabrics. The PE filaments may be expanded, folded, and/or otherwise manipulated to achieve desired characteristics, including porosity. The PE filaments may be light-weight, easy to grip, easy-gliding, non-shredding, and comfortable.

Abstract: Fabrics containing hydrophilic expanded polytetrafluoroethylene (ePTFE) fibers and at least one non-ePTFE fiber are provided. The fabric provides a combination of high breathability and controlled moisture management. In exemplary embodiments, the fabric may be a woven, knit, or fleece fabric. The fabrics contain at least 15% ePTFE fibers based on the final fabric. The hydrophilic ePTFE fibers in the fabrics may be used to control moisture such as water vapor, liquid water, or sweat within the fabric by storing the moisture within the hydrophilic ePTFE fiber network. Also, little to none of the moisture remains on the outside of the hydrophilic ePTFE fibers, making the fabric feel dry even where there is moisture therein. A polymer membrane and/or a textile may be laminated to the fabric to produce a laminated article.

Abstract: Woven and knit fabrics containing expanded polytetrafluoroethylene (ePTFE) fibers and at least one other fiber are provided. The ePTFE fiber may be woven or knit as a single, non-twisted fiber, as part of a multifilament fiber, or may be twisted or braided with another fiber. The ePTFE fiber, whether alone or in combination with a weave fiber(s), may be utilized in either the warp and/or the weft direction. The woven and knit fabrics are concurrently breathable, lightweight, durable, drapable, and fast drying. The ePTFE fibers have a substantially rectangular configuration. In some embodiments, the woven or knit fabric is flame resistant. In addition, the woven and knit fabrics are quiet, soft, and drapable. Treatments may be provided to the surface of the ePTFE fiber and/or the fabrics to impart one or more desired functionality, such as, for example, oleophobicity, anti-microbial, contamination resistance, or UV stability.

Abstract: Expanded polytetrafluoroethylene (ePTFE) monofilament fibers and woven fabrics formed from the ePTFE fillers are provided, The ePTFE fibers have a substantially rectangular configuration, a density less than about 1.0 glee, and an aspect ratio greater than 15. Additionally, the ePTFE fibers are microporous and have a node and fibril structure. The ePTFE fiber may be woven into a fabric without first twisting the fiber. A polymer membrane and/or a textile may be laminated to the woven fabric to produce a laminated article. The ePTFE woven fabric simultaneously possesses high moisture vapor transmission (highly breathable) and high water entry pressure (water resistant). The woven fabric is quiet, soft, and drapable, making it especially suitable for use in garments, gloves and footwear applications. Treatments may be provided to the surface of the ePTFE fiber and/or the woven fabric to impart one or more desired functionality, such as, for example, oleophobicity).

Abstract: Fabrics containing hydrophilic expanded polytetrafluoroethylene (ePTFE) fibers and at least one non-ePTFE fiber are provided. The fabric provides a combination of high breathability and controlled moisture management. In exemplary embodiments, the fabric may be a woven, knit, or fleece fabric. The fabrics contain at least 15% ePTFE fibers based on the final fabric. The hydrophilic ePTFE fibers in the fabrics may be used to control moisture such as water vapor, liquid water, or sweat within the fabric by storing the moisture within the hydrophilic ePTFE fiber network. Also, little to none of the moisture remains on the outside of the hydrophilic ePTFE fibers, making the fabric feel dry even where there is moisture therein. A polymer membrane and/or a textile may be laminated to the fabric to produce a laminated article.

Abstract: Expanded polytetrafluoroethylene (ePTFE) monofilament fibers and woven fabrics formed from the ePTFE fibers are provided. The ePTFE fibers have a substantially rectangular configuration, a density less than about 1.0 g/cc, and an aspect ratio greater than 15. Additionally, the ePTFE fibers are microporous and have a node and fibril structure. The ePTFE fiber may be woven into a fabric without first twisting the fiber. A polymer membrane and/or a textile may be laminated to the woven fabric to produce a laminated article. The ePTFE woven fabric simultaneously possesses high moisture vapor transmission (highly breathable) and high water entry pressure (water resistant). The woven fabric is quiet, soft, and drapable, making it especially suitable for use in garments, gloves and footwear applications. Treatments may be provided to the surface of the ePTFE fiber and/or the woven fabric to impart one or more desired functionality, such as, for example, oleophobicity.

Abstract: Improved expanded PTFE materials and improved gasket materials made therefrom, the gaskets being capable of forming a seal with greater bolt load retention than is possible with existing PTFE gaskets. The expanded PTFE membranes of the invention can be tailored to exhibit a matrix tensile strength in at least one direction of at least 25,000 psi, a matrix tensile strength ratio in two orthogonal directions of between 0.25 and 4, an orientation index of 50° or less, and a density of 2.0 g/cc or less. The improved gaskets exhibit improved mechanical properties such as high bolt load retention, low creep, high tensile strength, low stress to seal and high crystallinity index.

Abstract: Improved expanded PTFE materials and improved gasket materials made therefrom, the gaskets being capable of forming a seal with greater bolt load retention than is possible with existing PTFE gaskets. The expanded PTFE membranes of the invention can be tailored to exhibit a matrix tensile strength in at least one direction of at least 25,000 psi, a matrix tensile strength ratio in two orthogonal directions of between 0.25 and 4, an orientation index of 50° or less, and a density of 2.0 g/cc or less. The improved gaskets exhibit improved mechanical properties such as high bolt load retention, low creep, high tensile strength, low stress to seal and high crystallinity index.

Abstract: Improved expanded PTFE materials and improved gasket materials made therefrom, the gaskets being capable of forming a seal with greater bolt load retention than is possible with existing PTFE gaskets. The expanded PTFE membranes of the invention can be tailored to exhibit a matrix tensile strength in at least one direction of at least 25,000 psi, a matrix tensile strength ratio in two orthogonal directions of between .025 and 4, an orientation index of 50° or less, and a density of 2.0 g/cc or less. The improved gaskets exhibit improved mechanical properties such as high bolt load retention, low creep, high tensile strength, low stress to seal and high crystallinity index.

Abstract: Improved expanded PTFE materials and improved gasket materials made therefrom, the gaskets being capable of forming a seal with greater bolt load retention than is possible with existing PTFE gaskets. The expanded PTFE membranes of the invention can be tailored to exhibit a matrix tensile strength in at least one direction of at least 25,000 psi, a matrix tensile strength ratio in two orthogonal directions of between 0.25 and 4, an orientation index of 50° or less, and a density of 2.0 g/cc or less. The improved gaskets exhibit improved mechanical properties such as high bolt load retention, low creep, high tensile strength, low stress to seal and high crystallinity index.

Abstract: Improved expanded PTFE materials and improved gasket materials made therefrom, the gaskets being capable of forming a seal with greater bolt load retention than is possible with existing PTFE gaskets. The expanded PTFE membranes of the invention can be tailored to exhibit a matrix tensile strength in at least one direction of at least 25,000 psi, a matrix tensile strength ratio in two orthogonal directions of between 0.25 and 4, an orientation index of 50° or less, and a density of 2.0 g/cc or less. The improved gaskets exhibit improved mechanical properties such as high bolt load retention, low creep, high tensile strength, low stress to seal and high crystallinity index.

Abstract: Improved expanded PTFE materials and improved gasket materials made therefrom, the gaskets being capable of forming a seal with greater bolt load retention than is possible with existing PTFE gaskets. The expanded PTFE membranes of the invention can be tailored to exhibit a matrix tensile strength in at least one direction of at least 25,000 psi, a matrix tensile strength ratio in two orthogonal directions of between 0.025 and 4, an orientation index of 50° or less, and a density of 2.0 g/cc or less. The improved gaskets exhibit improved mechanical properties such as high bolt load retention, low creep, high tensile strength, low stress to seal and high crystallinity index.

Abstract: An insect screen comprising fibers in a warp and fill construction defining openings having a warp dimension and a fill dimension, at least one of the warp and fill dimensions being less than about 0.05 inches and the other of the warp and fill dimensions being larger than about 0.03 inches, the fibers having a diameter of equal to or less than about 0.007 inches. The present invention is an improved insect screen designed to serve the primary purpose of keeping out insects and pests while maximizing visual clarity, light transmission, and airflow.

Abstract: Improved filled, expanded PTFE materials and improved gasket materials made therefrom, the gaskets being capable of forming a seal with greater bolt load retention than is possible with existing PTFE gaskets. The expanded PTFE membranes of the invention can be tailored to exhibit a matrix tensile strength in at least one direction of at least 25,000 psi, a matrix tensile strength ratio in two orthogonal directions of between 0.025 and 4, an orientation index of 500 or less, and a density of 2.0 g/cc or less. The improved gaskets exhibit improved mechanical properties such as high bolt load retention, low creep, high tensile strength, low stress to seal and high crystallinity index.

Abstract: Improved expanded PTFE materials and improved gasket materials made therefrom, the gaskets being capable of forming a seal with greater bolt load retention than is possible with existing PTFE gaskets. The expanded PTFE membranes of the invention can be tailored to exhibit a matrix tensile strength in at least one direction of at least 25,000 psi, a matrix tensile strength ratio in two orthogonal directions of between 0.025 and 4, an orientation index of 50° or less, and a density of 2.0 g/cc or less. The improved gaskets exhibit improved mechanical properties such as high bolt load retention, low creep, high tensile strength, low stress to seal and high crystallinity index.

Abstract: A PTFE fiber that is adapted to be sewn at high speeds. The fiber has a toughness greater than about 0.36 grams per denier (g/d). A range for the toughness is from about 0.36 to about 1.01 g/d, with a preferred range being from about 0.50 to about 0.80 g/d. The toughness of the inventive PTFE fiber is most preferably about 0.60 g/d. The inventive fiber has a peak engineering stress greater than about 1.6 g/d and a break strain greater than about 15.5 percent. A preferred range for the peak engineering stress is from about 3.0 g/d to about 5.0 g/d, and a preferred range for the break strain is from about 20 percent to about 50 percent. Most preferably, the peak engineering stress is about 4.4 g/d, and the break strain is about 24 percent. In another aspect, this invention provides a process for making a fiber that involves providing a PTFE fiber and heating the PTFE fiber to a temperature of from about 300.degree. C. to about 500.degree. C.

Abstract: A PTFE fiber that is adapted to be sewn at high speeds. The fiber has a toughness greater than about 0.36 grams per denier (g/d). A range for the toughness is from about 0.36 to about 1.01 g/d, with a preferred range being from about 0.50 to about 0.80 g/d. The toughness of the inventive PTFE fiber is most preferably about 0.60 g/d. The inventive fiber has a peak engineering stress greater than about 1.6 g/d and a break strain greater than about 15.5 percent. A preferred range for the peak engineering stress is from about 3.0 g/d to about 5.0 g/d, and a preferred range for the break strain is from about 20 percent to about 50 percent. Most preferably, the peak engineering stress is about 4.4 g/d, and the break strain is about 24 percent. In another aspect, this invention provides a process for making a fiber that involves providing a PTFE fiber and heating the PTFE fiber to a temperature of from about 300.degree. C. to about 500.degree. C.

Abstract: The present invention is an improved gasket for use in a wide variety of sealing applications. The gasket comprises a sheet of expanded polytetrafluoroethylene (PTFE) that is helically wrapped around itself and sealed in that orientation. This construction produces a gasket that has significant tensile strength in both its longitudinal and transverse axes. As such, the gasket of the present invention retains all of the operational advantages of PTFE while being quite resistant to creep.

Abstract: A PTFE fiber that is adapted to be sewn at high speeds. The fiber has a toughness greater than about 0.36 grams per denier (g/d). A range for the toughness is from about 0.36 to about 1.01 g/d, with a preferred range being from about 0.50 to about 0.80 g/d. The toughness of the inventive PTFE fiber is most preferably about 0.60 g/d. The inventive fiber has a peak engineering stress greater than about 1.6 g/d and a break strain greater than about 15.5 percent. A preferred range for the peak engineering stress is from about 3.0 g/d to about 5.0 g/d, and a preferred range for the break strain is from about 20 percent to about 50 percent. Most preferably, the peak engineering stress is about 4.4 g/d, and the break strain is about 24 percent. In another aspect, this invention provides a process for making a fiber that involves providing a PTFE fiber and heating the PTFE fiber to a temperature of from about 300.degree. C. to about 500.degree. C.

Abstract: The present invention provides and employs a very thin yet highly light reflective material for use in providing diffuse reflectivity of light, especially in tightly confined applications such as in laptop computer displays. The present invention uses an expanded polytetrafluoroethylene (PTFE) comprising a microstructure of polymeric nodes and fibrils combined with a coating or filler of material having a high index of refraction, such as titanium dioxide. The material of the present invention demonstrates exceptional diffuse reflectivity across a wide spectrum of visible and infrared light. Additionally, the material of the present invention provides many properties that have been previously unavailable in thin, highly diffuse reflective material, including a high degree of malleability, moldability and flexibility, and effective reflectivity even at very thin cross-sections.