Abstract: A refractory composition is formed by preparing a set retarded fresh cementitious composition formed from a class C fly ash, a set retardant such as boric acid, and an alkali activator such as an alkali metal citrate salt, and contacting the set-retarded fresh cementitious composition with a pH regulator, such as an alkali metal hydroxide or alkali metal carbonate. The set retarded mixture provides workability and avoids equipment fouling caused by premature setting, while the alkali activator provides rapid setting when desired. The cementitious composition is shaped into a brick, panel, slab, concrete fire log, or the like and allowed to harden. The hardened cementitious composition can be heated to form a dried cementitious composition, and further heated to produce a high strength refractory composition. Fibers and/or aggregates may be included.

Abstract: Cementitious compositions and methods for preparing and using the cementitious compositions to yield hardened concrete. The cementitious compositions yield hardened concrete having reduced or attenuated water vapor emission and lower internal relative humidity (IRH). Cementitious compositions are characterized by the property of rapid surface drying while maintaining good workability, particularly when using porous lightweight aggregates that absorb substantial amounts of water. Methods of decreasing water availability and increasing surface drying of concrete, including lightweight concrete, are provided. A water soluble ionic salt may be used to sequester water within the pores and capillaries of the cement paste and/or porous lightweight aggreate by modifying the colligative propertie of pore water.

Abstract: A lightweight aggregate for use in forming lightweight cementitious mixes and/or concrete is formed by encapsulating a plurality of hydrophobic polymer particles (e.g., expanded polystyrene particles) in an encasement having a first layer of a cementitious material and a second layer of a pozzolan or mineral. The lightweight aggregate can be included as at least part of the aggregate component of a cementitious mix to form a lightweight cementitious mix. The lightweight aggregate and/or lightweight cementitious mix can be used to form lightweight concrete. The encasement of the lightweight aggregate allows the cement of the cementitious mix or concrete composition to bond to the lightweight aggregate, thereby promoting strength and durability of the concrete mixture.

Abstract: Cementitious compositions and processes for preparing and using the cementitious compositions are provided. The cementitious compositions are characterized by the property of a reduced or an attenuated water vapor emission from a cementitious mix and a concrete formed therefrom. Certain cementitious compositions are characterized by the property of accelerated drying while still maintaining good workability. Methods of improving water retention and surface drying of concrete, including lightweight concrete are provided. A water soluble ionic salt may be used to sequester water within the pores and capillaries of the cement paste and/or porous lightweight aggregate. In some examples, the salt may be added directly to concrete or aggregates may be infused with a water-salt solution to provide treated porous aggregates having improved water saturation and water retention.

Abstract: A refractory composition is formed by preparing a set retarded fresh cementitious composition formed from a class C fly ash, a set retardant such as boric acid, and an alkali activator such as an alkali metal citrate salt, and contacting the set-retarded fresh cementitious composition with a pH regulator, such as an alkali metal hydroxide or alkali metal carbonate. The set retarded mixture provides workability and avoids equipment fouling caused by premature setting, while the alkali activator provides rapid setting when desired. The cementitious composition is shaped into a brick, panel, slab, concrete fire log, or the like and allowed to harden. The hardened cementitious composition can be heated to form a dried cementitious composition, and further heated to produce a high strength refractory composition. Fibers and/or aggregates may be included.

Abstract: Cementitious compositions and methods for preparing and using the cementitious compositions to yield hardened concrete. The cementitious compositions yield hardened concrete having reduced or attenuated water vapor emission and lower internal relative humidity (IRH). Cementitious compositions are characterized by the property of rapid surface drying while maintaining good workability, particularly when using porous lightweight aggregates that absorb substantial amounts of water. Methods of decreasing water availability and increasing surface drying of concrete, including lightweight concrete, are provided. A water soluble ionic salt may be used to sequester water within the pores and capillaries of the cement paste and/or porous lightweight aggreate by modifying the colligative propertie of pore water.

Abstract: A lightweight aggregate for use in forming lightweight cementitious mixes and/or concrete is formed by encapsulating a plurality of hydrophobic polymer particles (e.g., expanded polystyrene particles) in an encasement having a first layer of a cementitious material and a second layer of a pozzolan or mineral. The lightweight aggregate can be included as at least part of the aggregate component of a cementitious mix to form a lightweight cementitious mix. The lightweight aggregate and/or lightweight cementitious mix can be used to form lightweight concrete. The encasement of the lightweight aggregate allows the cement of the cementitious mix or concrete composition to bond to the lightweight aggregate, thereby promoting strength and durability of the concrete mixture.

Abstract: Cementitious compositions and processes for preparing and using the cementitious compositions are provided. The cementitious compositions are characterized by the property of a reduced or an attenuated water vapor emission from a cementitious mix and a concrete formed therefrom. Certain cementitious compositions are characterized by the property of accelerated drying while still maintaining good workability. Methods of improving water retention and surface drying of concrete, including lightweight concrete are provided. A water soluble ionic salt may be used to sequester water within the pores and capillaries of the cement paste and/or porous lightweight aggregate. In some examples, the salt may be added directly to concrete or aggregates may be infused with a water-salt solution to provide treated porous aggregates having improved water saturation and water retention.

Abstract: Cementitious compositions and processes for preparing and using the cementitious compositions are provided. The cementitious compositions are characterized by the property of a reduced or an attenuated water vapor emission from a cementitious mix and a concrete formed therefrom. Certain cementitious compositions are characterized by the property of accelerated drying while still maintaining good workability. Methods of improving water retention and surface drying of concrete, including lightweight concrete are provided. A water soluble ionic salt may be used to sequester water within the pores and capillaries of the cement paste and/or porous lightweight aggregate. In some examples, the salt may be added directly to concrete or aggregates may be infused with a water-salt solution to provide treated porous aggregates having improved water saturation and water retention.

Abstract: Cementitious compositions and processes for preparing and using the cementitious compositions are provided. The cementitious compositions are characterized by the property of a reduced or an attenuated water vapor emission from a cementitious mix and a concrete formed therefrom.

Abstract: Cementitious compositions and processes for preparing and using the cementitious compositions are provided. The cementitious compositions are characterized by the property of a reduced or an attenuated water vapor emission from a cementitious mix and a concrete formed therefrom. Certain cementitious compositions are characterized by the property of accelerated drying while still maintaining good workability. Methods of improving water retention and surface drying of concrete, including lightweight concrete are provided. A water soluble ionic salt may be used to sequester water within the pores and capillaries of the cement paste and/or porous lightweight aggregate. In some examples, the salt may be added directly to concrete or aggregates may be infused with a water-salt solution to provide treated porous aggregates having improved water saturation and water retention.

Abstract: Provided are procedures for estimating the amount of water vapor emissions as well as other properties, such as slump and volume yield, of a concrete or cementitious mix used in producing a concrete.

Abstract: Cementitious compositions and processes for preparing and using the cementitious compositions are provided. The cementitious compositions are characterized by the property of a reduced or an attenuated water vapor emission from a cementitious mix and a concrete formed therefrom.

Abstract: Cementitious compositions and processes for preparing and using the cementitious compositions are provided. The cementitious compositions are characterized by the property of a reduced or an attenuated water vapor emission of a hardened concrete formed therefrom.

Abstract: Provided are procedures for estimating the amount of water vapor emissions as well as other properties, such as slump and volume yield, of a concrete or cementitious mix used in producing a concrete.

Abstract: A cementitious composition comprising Portland cement and a finely divided limestone accelerator. The Portland cement has a fineness of at least about 3,200 Blaine. The composition may contain one or more blast furnace slags or pozzolans, such as fly ash or silica fume. When pozzolans or slags are present, the weight ratio of limestone to a mortar mixture of Portland cement, limestone, sand, water, and pozzolans or blast furnace slags, is in the range of about 1.4% to about 5.6%. The finely divided limestone acts as an accelerator, decreasing the initial set time of the resulting composition, and increasing the rate of strength gain.

Abstract: A cement composition comprising cement, a self-setting pozzolan material, fine aggregate, air, water, at least one alkali metal constituent selected from the group consisting of sodium, potassium, and lithium ions, and at least one anionic constituent which is soluble in water and forms a calcium salt which is also water soluble, and a water soluble oxide of boron compound wherein the alkali metal constituent is present in an amount up to approximately 4.0 percent by weight, in terms of the equivalent weight of sodium ions, of the pozzolan material, the anionic constituent is present in an amount up to approximately 6.0 percent by weight, in terms of the equivalent weight of chloride ions, of the pozzolan material; the water soluble oxide of boron compound is present in the range of about 0.01 to 2.0 percent, in terms of the equivalent weight of borate ions (BO.sub.3.sup..ident.

Abstract: A cement composition comprising cement, a pozzolan material, fine aggregate, air, water, at least one alkali metal constituent selected from the group consisting of sodium, potassium, and lithium ions, and at least one anionic constituent which is capable of forming complexes with ferric ions, is soluble in water, and forms a calcium salt which is also water soluble, wherein the alkali metal constituent is present in an amount up to approximately 4.0 percent by weight, in terms of the equivalent weight of sodium ions, of the pozzolan material; the anionic constituent is present in an amount up to approximately 6.0 percent by weight, in terms of the equivalent weight of chloride ions, of the pozzolan material; and the cement composition is further characterized by: (a) having a solid volume ratio of cement to the pozzolan material within the range of approximately 0.05 to 2.

Abstract: A method for preparing an improved concrete wherein a chemical admix is slurried with water and a pozzolan material prior to its incorporation in the concrete. This method reduces the slump loss of the concrete during transportation, and increases its workability in the form at the point of use without any sacrifice in strength.