Abstract: A crank assembly for displacing a load includes a motor and a displacement arm assembly. The motor includes a rotatable output shaft that defines a rotation axis. The displacement arm assembly includes a swingable crank arm and a support roller bearing. The swingable crank arm is coupled to the output shaft to swing about the rotation axis when the output shaft rotates. The swingable crank arm defines a pivot end adjacent the rotation axis and an opposite displacement end. The support roller bearing is rotatably supported on the swingable crank arm proximate the displacement end. The support roller bearing is configured to engage the load. The support roller bearing defines a bearing axis, which is substantially parallel to and offset from the rotation axis.

Abstract: A motor is cooled with a coolant. The motor includes a rotor rotatable about an axis, a stator including a stator core and windings wound about the stator core, a housing enclosing at least a portion of the stator, and a resiliently deflectable spray ring extending circumferentially relative to the axis. The spray ring defines at least one orifice configured to direct coolant on the stator. The spray ring presents first and second arcuately spaced apart ends defining a gap therebetween.

Abstract: A motor is cooled with a coolant. The motor includes a rotor rotatable about an axis, a stator including a stator core and windings wound about the stator core, a housing enclosing at least a portion of the stator, and a resiliently deflectable spray ring extending circumferentially relative to the axis. The spray ring defines at least one orifice configured to direct coolant on the stator. The spray ring presents first and second arcuately spaced apart ends defining a gap therebetween.

Abstract: A motor is cooled with a coolant. The motor includes a rotor rotatable about an axis, a stator including a stator core and windings wound about the stator core, a housing enclosing at least a portion of the stator, and a resiliently deflectable spray ring extending circumferentially relative to the axis. The spray ring defines at least one orifice configured to direct coolant on the stator. The spray ring presents first and second arcuately spaced apart ends defining a gap therebetween.

Abstract: A motor is cooled with a coolant. The motor includes a rotor rotatable about an axis, a stator including a stator core and windings wound about the stator core, a housing enclosing at least a portion of the stator, and a resiliently deflectable spray ring extending circumferentially relative to the axis. The spray ring defines at least one orifice configured to direct coolant on the stator. The spray ring presents first and second arcuately spaced apart ends defining a gap therebetween.

Abstract: A pump motor assembly operable to provide driving power to a fluid pump includes a rotor, a stator, a case housing the rotor and the stator, and a control assembly mounted to the case and operable to control motor operation. The control assembly includes an information display and a cover overlying the display, with a window section in general alignment with the display. The control assembly also includes a filler plate underlying the window section to prevent any air gap along an underside thereof, allowing the display to be visible while reducing the risk of condensation buildup. The control assembly further includes a low voltage housing with the display disposed in a first compartment defined thereby, and a high voltage housing with a high voltage component disposed in a second compartment defined thereby.

Abstract: A pump motor assembly operable to provide driving power to a fluid pump includes a rotor, a stator, a case housing the rotor and the stator, and a control assembly mounted to the case and operable to control motor operation. The control assembly includes an information display and a cover overlying the display, with a window section in general alignment with the display. The control assembly also includes a filler plate underlying the window section to prevent any air gap along an underside thereof, allowing the display to be visible while reducing the risk of condensation buildup. The control assembly further includes a low voltage housing with the display disposed in a first compartment defined thereby, and a high voltage housing with a high voltage component disposed in a second compartment defined thereby.

Abstract: A pump motor assembly operable to provide driving power to a fluid pump includes a rotor, a stator, a case housing the rotor and the stator, and a control assembly mounted to the case and operable to control motor operation. The control assembly includes an information display and a cover overlying the display, with a window section in general alignment with the display. The control assembly also includes a filler plate underlying the window section to prevent any air gap along an underside thereof, allowing the display to be visible while reducing the risk of condensation buildup. The control assembly further includes a low voltage housing with the display disposed in a first compartment defined thereby, and a high voltage housing with a high voltage component disposed in a second compartment defined thereby.

Abstract: A cooling system is provided for an electric motor having control circuitry and including a motor housing surrounding the motor. The motor drives at least one radial fan at one end thereof for directing airflow through the motor housing across the motor. A fan housing encloses the cooling fan and defines a diverter chamber radially outboard of the fan that is sized to divert a portion of the airflow away from the electric motor. A control box contains the control circuitry and includes a base having a heat sink for contacting the control circuitry. The base defines a plenum in communication with the diverter chamber and a channel in communication with the plenum and the heat sink to direct the diverted airflow across the heat sink.

Abstract: A fluid deflecting baffle is provided for use on an electric motor to be used in an environment where liquid may otherwise pass through a vent opening in an endshield of the motor. The baffle is secureable to the endshield and extends in a partial covering relationship with the vent opening. The baffle includes a vent passage therethrough and has at least one liquid flow obstructing louver that extends across the vent opening to deflect liquid away from the vent passage while allowing venting air to flow through the vent passage. The louver includes a generally flat liquid deflection surface that is disposed at an oblique angle relative to the axis of the motor and at least partially faces a venting direction of incoming air and fluid.

Abstract: A pump motor assembly operable to provide driving power to a fluid pump includes a rotor, a stator, a case housing the rotor and the stator, and a control assembly mounted to the case and operable to control motor operation. The control assembly includes an information display and a cover overlying the display, with a window section in general alignment with the display. The control assembly also includes a filler plate underlying the window section to prevent any air gap along an underside thereof, allowing the display to be visible while reducing the risk of condensation buildup. The control assembly further includes a low voltage housing with the display disposed in a first compartment defined thereby, and a high voltage housing with a high voltage component disposed in a second compartment defined thereby.

Abstract: A fluid deflecting baffle is provided for use on an electric motor to be used in an environment where liquid may otherwise pass through a vent opening in an endshield of the motor. The baffle is secureable to the endshield and extends in a partial covering relationship with the vent opening. The baffle includes a vent passage therethrough and has at least one liquid flow obstructing louver that extends across the vent opening to deflect liquid away from the vent passage while allowing venting air to flow through the vent passage. The louver includes a generally flat liquid deflection surface that is disposed at an oblique angle relative to the axis of the motor and at least partially faces a venting direction of incoming air and fluid.

Abstract: A cooling system is provided for an electric motor having control circuitry and including a motor housing surrounding the motor. The motor drives at least one radial fan at one end thereof for directing airflow through the motor housing across the motor. A fan housing encloses the cooling fan and defines a diverter chamber radially outboard of the fan that is sized to divert a portion of the airflow away from the electric motor. A control box contains the control circuitry and includes a base having a heat sink for contacting the control circuitry. The base defines a plenum in communication with the diverter chamber and a channel in communication with the plenum and the heat sink to direct the diverted airflow across the heat sink.

Abstract: A fluid deflecting baffle is provided for use on an electric motor to be used in an environment where liquid may otherwise pass through a vent opening in an endshield of the motor. The baffle is secureable to the endshield and extends in a partial covering relationship with the vent opening. The baffle includes a vent passage therethrough and has at least one liquid flow obstructing louver that extends across the vent opening to deflect liquid away from the vent passage while allowing venting air to flow through the vent passage. The louver includes a generally flat liquid deflection surface that is disposed at an oblique angle relative to the axis of the motor and at least partially faces a venting direction of incoming air and fluid.

Abstract: A cooling system is provided for an electric motor having control circuitry and including a motor housing surrounding the motor. The motor drives at least one radial fan at one end thereof for directing airflow through the motor housing across the motor. A fan housing encloses the cooling fan and defines a diverter chamber radially outboard of the fan that is sized to divert a portion of the airflow away from the electric motor. A control box contains the control circuitry and includes a base having a heat sink for contacting the control circuitry. The base defines a plenum in communication with the diverter chamber and a channel in communication with the plenum and the heat sink to direct the diverted airflow across the heat sink.

Abstract: A fluid deflecting baffle is provided for use on an electric motor to be used in an environment where liquid may otherwise pass through a vent opening in an endshield of the motor. The baffle is secureable to the endshield and extends in a partial covering relationship with the vent opening. The baffle includes a vent passage therethrough and has at least one liquid flow obstructing louver that extends across the vent opening to deflect liquid away from the vent passage while allowing venting air to flow through the vent passage. The louver includes a generally flat liquid deflection surface that is disposed at an oblique angle relative to the axis of the motor and at least partially faces a venting direction of incoming air and fluid.

Abstract: A cooling system is provided for an electric motor having control circuitry and including a motor housing surrounding the motor. The motor drives at least one radial fan at one end thereof for directing airflow through the motor housing across the motor. A fan housing encloses the cooling fan and defines a diverter chamber radially outboard of the fan that is sized to divert a portion of the airflow away from the electric motor. A control box contains the control circuitry and includes a base having a heat sink for contacting the control circuitry. The base defines a plenum in communication with the diverter chamber and a channel in communication with the plenum and the heat sink to direct the diverted airflow across the heat sink.

Abstract: An electric machine includes a housing, an end shield, a stator, and a rotor assembly. The end shield can define at least one pin, and the stator can define at least one track. The stator can be positioned on the end shield such that the pin is received within the track. The stator can be captured between the end shield and a stop within the housing. The rotor assembly can include an adaptor sleeve and/or a bearing with a plurality of steel rolling elements. End caps can be coupled to the stator, and power and control electronics can be integrated within the housing.

Abstract: Methods and apparatus are disclosed for assembling an electric machine. The electric machine includes a plurality of stator segment assemblies that are mounted inside of a housing of an electric machine. The stator segment assemblies are positioned around an outer surface of an assembly fixture. The stator segment assemblies are held to the assembly fixture using a magnetic field that is generated by the assembly fixture. The housing is press fit or hot dropped over the stator segment assemblies. If the housing is hot dropped, the housing is heated to cause the housing to expand. The housing is positioned over the stator segment assemblies while the housing is hot. The housing cools and contracts around the stator segment assemblies to form an interference fit with the stator segment assemblies and then the stator and the housing are removed from the assembly fixture.

Abstract: Methods and apparatus are disclosed for assembling an electric machine. The electric machine includes a plurality of stator segment assemblies that are mounted inside of a housing of an electric machine. The stator segment assemblies are positioned around an outer surface of an assembly fixture. The stator segment assemblies are held to the assembly fixture using a magnetic field that is generated by the assembly fixture. The housing is press fit or hot dropped over the stator segment assemblies. If the housing is hot dropped, the housing is heated to cause the housing to expand. The housing is positioned over the stator segment assemblies while the housing is hot. The housing cools and contracts around the stator segment assemblies to form an interference fit with the stator segment assemblies and then the stator and the housing are removed from the assembly fixture.