Abstract: A method and an apparatus for joining a composite structural member to a metallic structural member is provided. The apparatus includes a composite structural member, a metallic transitional member, and a metallic structural member. The metallic transitional member may have a substantially H-shaped cross sectional geometry and may include at least two tapered flanges and at least one web portion. An adhesive joint may be used to attach the composite structural member to the tapered flange and the web portion. At least two welds attach the metallic transitional member to the metallic structural member.

Abstract: A method an apparatus for testing shear strain response of a test specimen having a thick adhesive bond line is disclosed. Method and apparatus permit the use of readily available clip-on extensometers. The apparatus and method may include the use of knife edges secured to each of two adherend components on a standard ASTM D 5656 thick adherent test specimen.

Abstract: A test method for visual documentation of micro-cracks during tensile coupon testing includes the steps of: assembling a test unit; inserting a carbon-reinforced composite specimen having a prepared edge into the tensile coupon testing machine; illuminating the prepared edge of the specimen with a camera strobe light and a microscope light; applying a tensile load to the specimen; and capturing images (at 10% increments of the expected failing stress) of the prepared edge of the specimen with a digital camera that is attached to a stereomicroscope. Using the test method of the present invention photographic documentation of the formation and growth of micro-cracks in carbon-reinforced composite materials under tensile load is possible. The obtained data may be used to avoid or limit fatigue failure of carbon-reinforced structures used, for example, in the aerospace industry, for example, in spacecrafts and advanced military aircraft.