Abstract: A method for adjusting the airflow in a turbine component having a plurality of airflow holes. The method comprises the step of depositing an overlay metallic coating on the surface of the turbine component in a manner such that at least some of the airflow holes are partially filled such that the volume of the partially filled airflow holes is changed so as to adjust the airflow through the turbine component. Also provided is a turbine component having a plurality of airflow holes, at least some of the airflow holes being partially filled with the overlay metallic coating to change the volume thereof so as to adjust the airflow through the turbine component.

Abstract: A method applying a thermal barrier coating to a metal substrate, or for repairing a thermal barrier coating previously applied by physical vapor deposition to an underlying aluminide diffusion coating that overlays the metal substrate. The aluminide diffusion coating is treated to make it more receptive to adherence of a plasma spray-applied overlay alloy bond coat layer. An overlay alloy bond coat material is then plasma sprayed on the treated aluminide diffusion coating to form an overlay alloy bond coat layer. A ceramic thermal barrier coating material is plasma sprayed on the overlay alloy bond coat layer to form the thermal barrier coating. In the repair embodiment of this method, the physical vapor deposition-applied thermal barrier coating is initially removed from the underlying aluminide diffusion coating.

Abstract: A method for coating an article such as a turbine engine shroud with an environmental or bond coating, such as a MCrAlY composition, to produce a surface finish suitable for machining to predetermined dimensions and specifications. The method of applying an environmental or bond coating uses a thermal spray process such as hyper velocity oxygen fuel (“HVOF”) to produce a thick and reasonably uniform coating which can be machined to desired dimensions while still providing key quality characteristics required to protect the coated parts in a high temperature, oxidative and corrosive atmosphere and permitting application of long life thermal barrier topcoats.