Abstract: A self powered parallel bar current sensor for generating a signal which accurately represents current in a power line includes a power coil core having an opening extending therethrough, and a current sensing element including two substantially parallel sensing bars and a sensing coil. The sensing coil is disposed between the sensing bars, and the sensing bars and sensing coil extend through the power coil core opening. A reference coil may also be situated between the sensing bars. The current sensor is connected in series in the power line.

Abstract: An exemplary embodiment of the invention is directed to a method for performing quality function deployment for a system having a plurality of levels. The method includes obtaining a plurality of first level critical to quality parameters and obtaining a plurality of first level key control parameters. A first level quality matrix is generated identifying an effect at least one first level key control parameter has on at least one first level critical to quality parameter. The first level key control parameters are arranged into a first group and a second group. A second level quality matrix is generated for the first group. The second level quality matrix includes second level critical to quality parameters corresponding to the first group of first level key control parameters and a second level key control parameter. The second level quality matrix identifies an effect said second level key control parameter has on at least one second level critical to quality parameter.

Abstract: An arc fault circuit breaker comprising an electronics portion that is interconnected with a mechanical portion is presented. A plunger arm affixed to the end of a plunger shaft of a solenoid connects the electronics portion with the mechanical portion. A protrusion is provided to assist in assembly of the circuit breaker. The protrusion depends from the plunger arm. An assembler applies a light downward force with one finger on the protrusion and the plunger arm tends to assume a position at right angles to the surface of the printed circuit board. When the electronics portion is connected with the mechanical portion, the plunger arm is properly aligned and it enters into the slot. If the electronics portion is slightly offset, the assembler's finger on the protrusion can move the plunger arm slightly to align the plunger arm. Thus, the invention enables an assembler to hold and guide the plunger arm into the correct position with one hand while assembling the circuit breaker.

Abstract: An arc fault circuit breaker assembled such that electrical interconnections, i.e., electrical connections between compartments, are made without disassembling any previously assembled compartment. The arc fault circuit breaker comprises housings having compartments within. Electrically connected components having interconnecting components, i.e., components which provide electrical interconnections between compartments, are disposed within the compartments. The housings are assembled together to enclose the compartments. Interconnecting components within an enclosed compartment extend through openings in the housings to provide electrical interconnections to the next compartment to be assembled. Therefore, no disassembly of the enclosed compartment is necessary to make the interconnections.

Abstract: A self-powered axial current sensor for generating a signal which accurately represents current in a power line includes, in one embodiment, a housing having a bus bar opening of substantially rectangular shape extending longitudinally therethrough. The housing also includes current sensor core retaining walls which define a current sensor region, and a cover base wall which defines, with one of the retaining walls, a power core region. A current sensor core and coil are located in the current sensor region and are positioned proximate the bus bar opening. The current sensor core and coil also are substantially symmetrical with respect to the center axis of the bus bar opening. The current sensor further includes a power core and a power coil located in the power core region and positioned substantially symmetrically with respect to the center axis of bus bar opening.