Abstract: A tire mold and a molding device for forming a sunken groove in a tire are provided. The molding device includes one or more rigid elements joined to a flexible member. The flexible member is formed from a flexible material, preferably a superalloy, or hyperelastic material. The molding device may further comprise a magnet. A portion of the flexible member is positioned in contact with a first surface of a relief forming element of a mold and the rigid element has a mating surface in mating contact with a second surface of the relief forming element. The mold further may further comprise a second relief forming element positioned adjacent the first relief forming element, wherein the rigid element further includes an outer surface in mating contact with a surface of said second relief forming element.

Abstract: A tire mold and a molding device for forming a sunken groove, sipe in a tire is provided. The molding device molding device comprises a flexible member and a blade element, the flexible member having a distal end for mounting to a tire mold, a radiused midsection and a second end, wherein a portion of the second end is embedded within the blade element, the blade element having a lower surface with a cutout to allow bending of the flexible member.

Abstract: A pneumatic tire has a tread; the tread has a plurality of grooves, creating an initial tread configuration. The grooves and the tread elements formed thereby result in a tread have a net-to-gross ratio in the range of greater than 60%. Due to variations in the depths and variations in the heights and formations of the tread elements, after the tread has been worn, the tread has a net-to-gross ratio in the range of less than 60%.

Abstract: A tire mold and a molding device for forming a sunken groove, sipe in a tire is provided. The molding device molding device comprises a flexible member and a blade element, the flexible member having a distal end for mounting to a tire mold, a radiused midsection and a second end, wherein a portion of the second end is embedded within the blade element, the blade element having a lower surface with a cutout to allow bending of the flexible member.

Abstract: A tire mold and a molding device for forming a sunken groove in a tire are provided. The molding device includes one or more rigid elements joined to a flexible member. The flexible member is formed from a flexible material, preferably a superalloy, or hyperelastic material. The molding device may further comprise a magnet. A portion of the flexible member is positioned in contact with a first surface of a relief forming element of a mold and the rigid element has a mating surface in mating contact with a second surface of the relief forming element. The mold further may further comprise a second relief forming element positioned adjacent the first relief forming element, wherein the rigid element further includes an outer surface in mating contact with a surface of said second relief forming element.

Abstract: A tire having an outer surface and plurality of circumferential and lateral grooves formed into the outer surface. The circumferential and lateral grooves extend to at least one groove depth to define a groove bottom surface. The circumferential and lateral grooves also define a plurality of tread blocks disposed around the circumference of the tire. The tire further includes at least one tie bar extending between at least two of the tread blocks and across at least one of the circumferential and lateral grooves. The tie bar is spaced from the groove bottom surface. In one aspect of the invention, the tire is manufactured in a mold and the tie bar is formed by a supplemental molding member that is removed from the molded tire after the main molding member has been removed from the tire.