Patents by Inventor Raymond R. Xu

Raymond R. Xu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9624786
    Abstract: A method of coupling two ceramic matrix composite components comprises procuring a first ceramic matrix composite component, procuring a second ceramic matrix composite component, and applying a melt alloy between the first and second ceramic matrix components. The melt alloy comprises a homogeneous mixture of two or more materials in powder form, where the two or more materials include a braze alloy comprising silicon and a high melting point material or alloy. The first and second ceramic matrix composite components and the melt alloy are heat treated to a temperature, and the temperature is maintained for a length of time, followed by cooling, thereby coupling the first and second ceramic matrix composite components.
    Type: Grant
    Filed: December 12, 2013
    Date of Patent: April 18, 2017
    Assignees: Rolls-Royce Corporation, Rolls-Royce North American Technologies, Inc.
    Inventors: Raymond R. Xu, Ted J. Freeman
  • Publication number: 20160102576
    Abstract: A gas turbine engine includes at least two components. The first component is coupled to the second component by a melt alloy.
    Type: Application
    Filed: December 12, 2013
    Publication date: April 14, 2016
    Inventors: Raymond R. Xu, Ted J. Freeman
  • Publication number: 20160067807
    Abstract: A furnace comprising a container and a moveable stage. The container defining a monolithic internal volume configured to maintain a single vacuum level throughout the monolithic internal volume. The stage moveable between a first position arranged to support an assembly within a first zone of the monolithic internal volume and a second position arranged to support an assembly within a second zone of the monolithic internal volume.
    Type: Application
    Filed: June 24, 2015
    Publication date: March 10, 2016
    Inventors: Joseph P. Henderkott, Raymond R. Xu, Quinlan Y. Shuck, Robert F. Proctor
  • Patent number: 6692586
    Abstract: This invention relates to a high temperature melting composition and a method of using the composition for brazing high temperature niobium-based substrates, such as niobium-based refractory metal-intermetallic compositions (RMIC), including but not restricted to niobium-silicide composite alloys. The high temperature melting composition can include one or more alloys. The alloys include a base element selected from titanium, tantalum, niobium, hafnium, silicon, and germanium. The alloys also include at least one secondary element that is different from the base element. The secondary element can be selected from chromium, aluminum, niobium, boron, silicon, germanium and mixtures thereof. When two or more alloys are included in the composition, it is preferable, but not required, to select at least one lower melting alloy and at least one higher melting alloy. The composition is preferably a homogeneous mixture of the two or more alloys combined in powder form.
    Type: Grant
    Filed: May 23, 2001
    Date of Patent: February 17, 2004
    Assignee: Rolls-Royce Corporation
    Inventors: Raymond R. Xu, Amit Chatterjee
  • Publication number: 20030049154
    Abstract: This invention relates to a high temperature melting composition and a method of using the composition for brazing high temperature niobium-based substrates, such as niobium-based refractory metal-intermetallic compositions (RMIC), including but not restricted to niobium-silicide composite alloys. The high temperature melting composition can include one or more alloys. The alloys include a base element selected from titanium, tantalum, niobium, hafnium, silicon, and germanium. The alloys also include at least one secondary element that is different from the base element. The secondary element can be selected from chromium, aluminum, niobium, boron, silicon, germanium and mixtures thereof. When two or more alloys are included in the composition, it is preferable, but not required, to select at least one lower melting alloy and at least one higher melting alloy. The composition is preferably a homogeneous mixture of the two or more alloys combined in powder form.
    Type: Application
    Filed: May 23, 2001
    Publication date: March 13, 2003
    Inventors: Raymond R. Xu, Amit Chatterjee