Abstract: Presented are direct liquid cooling systems for regulating magnet temperature of electric machines, methods for making/using such systems, and motor vehicles equipped with traction motors having magnets cooled by such systems. An electric machine includes a stator assembly that is located inside a protective outer housing. The stator assembly includes one or more electromagnetic windings mounted onto a stator core. A rotor assembly is rotatably attached to the housing, coaxial with and spaced from the stator assembly. The rotor assembly includes one or more permanent magnets mounted to a rotor core. The rotor core includes one or more radially elongated feed grooves that are fluidly connected to one or more axially elongated feed channels. The rotor feed groove(s) fluidly connect to a direct liquid cooling system to receive therefrom a liquid coolant. Each rotor feed channel transports the liquid coolant into direct contact with a target surface of a magnet.

Abstract: A bearing assembly and method of installation. A ball bearing includes an outer race, an inner race, and a separate L-shaped sleeve. In one embodiment, the sleeve is comprised of an axially extending body and a radially extending flange. The axially extending body is configured to be located between an inner diameter of the inner race and a transmission shaft, and the radially extending flange is configured to be located between an inner side surface of the inner race and the transmission shaft. The L-shaped sleeve with splines makes it feasible to sequentially press fit both the inner race and the outer race of the ball bearing. The spline in the axially extending body of the sleeve can slip-fit with the transmission shaft, allowing for ease of assembly, and enabling a press-fit connection between the ball bearing outer race and housing.

Abstract: A propulsion system for a motor vehicle includes a casing having first and second housing portions cooperating with one another to define a cavity. The propulsion system further includes an electric motor disposed within the cavity. A support mechanism is attached to at least one of the first and second housing portions. The support mechanism includes a first side that faces the first housing portion and a second side that faces the second housing portion and is disposed within the cavity. Bearing seats are formed in the first housing portion, the second housing portion, and the second side of the support mechanism. Bearings are engaged with an associated one of the bearing seats and are configured to rotatably support the input member, the layshaft, and the output member in a fixed-free bearing arrangement. The first side of the support mechanism is free of the bearing seats and the bearings.

Abstract: A vehicle powertrain includes first and second power sources and a transmission assembly having first and second input members and an output member. The transmission assembly also includes a first multiple node planetary gear-set connected to both input members and a second multiple node planetary gear-set connected to the output member. The transmission assembly additionally includes a transmission housing retaining the first and second gear-sets. Furthermore, the transmission assembly includes a first torque-transmitting device for connecting one second gear-set node to the transmission housing and a second torque-transmitting device for connecting one first gear-set node to one second gear-set node. One first gear-set node is directly and continuously connected to one second gear-set node. The first and second power sources are connected to the first gear-set, and the first power source is connected to the first gear-set node not directly and continuously connected to the second gear-set.

Abstract: A bearing assembly and method of installation. A ball bearing includes an outer race, an inner race, and a separate L-shaped sleeve. In one embodiment, the sleeve is comprised of an axially extending body and a radially extending flange. The axially extending body is configured to be located between an inner diameter of the inner race and a transmission shaft, and the radially extending flange is configured to be located between an inner side surface of the inner race and the transmission shaft. The L-shaped sleeve with splines makes it feasible to sequentially press fit both the inner race and the outer race of the ball bearing. The spline in the axially extending body of the sleeve can slip-fit with the transmission shaft, allowing for ease of assembly, and enabling a press-fit connection between the ball bearing outer race and housing.

Abstract: A vehicle powertrain includes first and second power sources and a transmission assembly having first and second input members and an output member. The transmission assembly also includes a first planetary gear-set connected to the first input member and a second planetary gear-set connected to the second input and the output members. The transmission assembly additionally includes a transmission housing retaining the first and second gear-sets. Furthermore, the transmission assembly includes a first torque-transmitting device for connecting one first gear-set node to the housing and a second torque-transmitting device for connecting a first gear-set node not connected to the housing to one second gear-set node. One first gear-set node is directly and continuously connected to one second gear-set node. The first power source is operatively connected to a node of the first gear-set and the second power source is operatively connected to a node of the second gear-set.

Abstract: A vehicle powertrain includes first and second power sources and a transmission assembly having first and second input members and an output member. The transmission assembly also includes a first multiple node planetary gear-set connected to both input members and a second multiple node planetary gear-set connected to the output member. The transmission assembly additionally includes a transmission housing retaining the first and second gear-sets. Furthermore, the transmission assembly includes a first torque-transmitting device for connecting one second gear-set node to the transmission housing and a second torque-transmitting device for connecting one first gear-set node to one second gear-set node. One first gear-set node is directly and continuously connected to one second gear-set node. The first and second power sources are connected to the first gear-set, and the first power source is connected to the first gear-set node not directly and continuously connected to the second gear-set.

Abstract: A vehicle powertrain includes first and second power sources and a transmission assembly having first and second input members and an output member. The transmission assembly also includes a first planetary gear-set connected to the first input member and a second planetary gear-set connected to the second input and the output members. The transmission assembly additionally includes a transmission housing retaining the first and second gear-sets. Furthermore, the transmission assembly includes a first torque-transmitting device for connecting one first gear-set node to the housing and a second torque-transmitting device for connecting a first gear-set node not connected to the housing to one second gear-set node. One first gear-set node is directly and continuously connected to one second gear-set node. The first power source is operatively connected to a node of the first gear-set and the second power source is operatively connected to a node of the second gear-set.

Abstract: A power-split hybrid powertrain for a vehicle includes a first power-source configured to generate a first output torque, a second power-source configured to generate a second output torque, and a transmission assembly having a transmission input member. The powertrain also includes a planetary gear-set having first, second, and third nodes, wherein each of the three nodes is operatively connected to a separate one of the first power-source, second power-source, and transmission input member. The powertrain additionally includes a housing configured to retain the planetary gear-set. Also, the powertrain includes a first torque-transmitting device configured to selectively connect to the housing the node that is operatively connected to the first power-source. Furthermore, the powertrain includes a second torque-transmitting device configured to selectively connect the node that is operatively connected to the first power-source to the node that is operatively connected to the second power-source.

Abstract: A power-split hybrid powertrain for a vehicle includes a first power-source configured to generate a first output torque, a second power-source configured to generate a second output torque, and a transmission assembly having a transmission input member. The powertrain also includes a planetary gear-set having first, second, and third nodes, wherein each of the three nodes is operatively connected to a separate one of the first power-source, second power-source, and transmission input member. The powertrain additionally includes a housing configured to retain the planetary gear-set. Also, the powertrain includes a first torque-transmitting device configured to selectively connect to the housing the node that is operatively connected to the first power-source. Furthermore, the powertrain includes a second torque-transmitting device configured to selectively connect the node that is operatively connected to the first power-source to the node that is operatively connected to the second power-source.