Abstract: A diaphragm pump for use in a self-inflating tire assembly is disclosed. The assembly includes a tire mounted to a rim tire mounting surface. The tire has an internal cavity. The invention further includes a pump device mounted to the rim, and the pump device has a first end and a second end, the first end being mounted within the tire cavity and the second end located outside the rim and in fluid communication with the outside air. The first end of the pump device has a flexible member having an outer rim and an inner rim, wherein the outer rim is connected to a backing plate and an inner rim is connected to a piston, wherein the piston is slidably mounted within a chamber of the backing plate. The piston has an inner passageway for fluid communication with the tire cavity and the chamber, and the second end of the pump device has an internal bore in fluid communication with the outside air and the chamber.

Abstract: A self-inflating tire system includes a compression actuator assembly mounted to a tire carcass for compressing air for delivery to a tire cavity. The compression actuator assembly includes a hollow containment body formed from a resilient deformable material composition and containing a quantity of a non-compressible medium. The containment body is affixed to a relatively high flex-deformation region of the tire carcass and reciprocally transforms between a deformed state and a non-deformed state responsive to deformation and recovery of the tire high flex-deformation region in a rolling tire. Accordingly, the containment body in the deformed state displaces a pressurized displaced quantity of the non-compressible medium which generates a compression force for application to a volume of air delivered to the tire cavity.

Abstract: A method of constructing a self-inflating tire includes: forming a pre-cure green tire body; positioning an air passageway body within the green tire body to extend between an outward facing green tire body surface and the tire cavity, the air passageway body having an enclosed air passageway extending between a hollow body outlet end facing the tire cavity and a hollow inlet end facing outward from the outward facing green tire body surface; curing the green tire body into a finished cured tire body; affixing one or more tapping device(s) over one or both ends of the air passageway body; and establishing through a hollow protrusion member of the tapping device an air flow path extending between the air passageway within the air passageway body and a vent opening within the tapping device.

Abstract: The present invention is directed to a method for making a pneumatic tire having a foam noise damper, the pneumatic tire comprising two spaced inextensible beads; a ground contacting tread portion; a pair of individual sidewalls extending radially inward from the axial outer edges of said tread portion to join the respective beads, the axial outer edges of the tread portion defining a tread width; a supporting carcass for the tread portion and sidewalls; an innerliner disposed radially inward of the carcass, the innerliner having a innerliner surface facing an interior cavity of the tire; the method comprising the steps of: applying a silicone adhesive to the innerliner surface to form an adhesive prepared surface; applying a solid foam noise reducer to the adhesive prepared surface; and curing the adhesive.

Abstract: A diaphragm pump for use in a self-inflating tire assembly is disclosed. The assembly includes a tire mounted to a rim tire mounting surface. The tire has an internal cavity. The invention further includes a pump device mounted to the rim, and the pump device has a first end and a second end, the first end being mounted within the tire cavity and the second end located outside the rim and in fluid communication with the outside air. The first end of the pump device has a flexible member having an outer rim and an inner rim, wherein the outer rim is connected to a backing plate and an inner rim is connected to a piston, wherein the piston is slidably mounted within a chamber of the backing plate. The piston has an inner passageway for fluid communication with the tire cavity and the chamber, and the second end of the pump device has an internal bore in fluid communication with the outside air and the chamber.

Abstract: A tire assembly includes a tire carcass body and an air tube body extending between an outward facing tire body surface and an inward tire body surface. The air tube body has an enclosed hollow enclosed outlet end at a first end and an enclosed hollow inlet end at an opposite second end. An air passageway extends through the air tube body from the inlet end to the outlet end. The outlet end is positioned to face exposed from the outward tire body surface and the inlet end is positioned to face exposed from the inward tire body surface. The air tube body is integrally formed of resilient flexible material composition and includes a hollow outer casing and one or more hollow air cables positioned within the casing for regulating the rate of air flow from the inlet end to the outlet end.

Abstract: A self-inflating tire system includes a compression actuator assembly mounted to a tire carcass for compressing air for delivery to a tire cavity. The compression actuator assembly includes a hollow containment body formed from a resilient deformable material composition and containing a quantity of a non-compressible medium. The containment body is affixed to a relatively high flex-deformation region of the tire carcass and reciprocally transforms between a deformed state and a non-deformed state responsive to deformation and recovery of the tire high flex-deformation region in a rolling tire. Accordingly, the containment body in the deformed state displaces a pressurized displaced quantity of the non-compressible medium which generates a compression force for application to a volume of air delivered to the tire cavity.

Abstract: The present invention is directed to a method for making a tire having a foam noise damper, comprising the steps of: obtaining a tire having an innerliner, the innerliner having a surface facing an interior cavity of the tire; applying a foamable liquid to the surface; and foaming the foamable liquid to form a solid foam noise damper secured to the tire innerliner.

Abstract: A pneumatic radial tire includes a carcass, opposing bead portions, a carcass reinforcing ply extending between the bead portions, and opposing bead cores situated within respective opposing bead portions. An annular hollow tube member is situated within a bead portion, the tube member containing within a tube internal passageway a viscous fluid and a plurality of spherical balls within the viscous fluid. The spherical balls are dimensioned and sized to freely move circumferentially about the tube passageway. The balancing bodies operationally reposition within the tube passageway to cancel imbalance effects within a running wheel assembly including the tire. The tube member may be located in a tire apex member or form a tire bead core within the tire bead portion with carcass reinforcing ply endings surrounding the tube member.

Abstract: An air passageway body resides within a tire body and extends between an outward facing tire body surface and the tire cavity, the air passageway body having an enclosed air passageway extending between a hollow body outlet end facing the tire cavity and a hollow inlet end facing outward from the outward facing tire body surface. A tapping device is affixed over one or both of the ends of the air passageway body, the tapping device having an external vent opening and a protrusion member penetrating through a sidewall of the air passageway body to operatively establish an air flow path extending between the air passageway of the air passageway body through the protrusion member and the tapping device vent opening. The air passageway body is installed pre-cure within a green tire carcass build of the tire body and the tapping device(s) are attached post-cure to the air passageway body.

Abstract: A method of constructing a self-inflating tire includes: forming a pre-cure green tire body; positioning an air passageway body within the green tire body to extend between an outward facing green tire body surface and the tire cavity, the air passageway body having an enclosed air passageway extending between a hollow body outlet end facing the tire cavity and a hollow inlet end facing outward from the outward facing green tire body surface; curing the green tire body into a finished cured tire body; affixing one or more tapping device(s) over one or both ends of the air passageway body; and establishing through a hollow protrusion member of the tapping device an air flow path extending between the air passageway within the air passageway body and a vent opening within the tapping device.

Abstract: A tire assembly includes a tire carcass body and an air tube body extending between an outward facing tire body surface and an inward tire body surface. The air tube body has an enclosed hollow enclosed outlet end at a first end and an enclosed hollow inlet end at an opposite second end. An air passageway extends through the air tube body from the inlet end to the outlet end. The outlet end is positioned to face exposed from the outward tire body surface and the inlet end is positioned to face exposed from the inward tire body surface. The air tube body is integrally formed of resilient flexible material composition and includes a hollow outer casing and one or more hollow air cables positioned within the casing for regulating the rate of air flow from the inlet end to the outlet end.

Abstract: An air passageway body resides within a tire body and extends between an outward facing tire body surface and the tire cavity, the air passageway body having an enclosed air passageway extending between a hollow body outlet end facing the tire cavity and a hollow inlet end facing outward from the outward facing tire body surface. A tapping device is affixed over one or both of the ends of the air passageway body, the tapping device having an external vent opening and a protrusion member penetrating through a sidewall of the air passageway body to operatively establish an air flow path extending between the air passageway of the air passageway body through the protrusion member and the tapping device vent opening. The air passageway body is installed pre-cure within a green tire carcass build of the tire body and the tapping device(s) are attached post-cure to the air passageway body.

Abstract: The present invention is directed to a method for making a pneumatic tire having a foam noise damper, the pneumatic tire comprising two spaced inextensible beads; a ground contacting tread portion; a pair of individual sidewalls extending radially inward from the axial outer edges of said tread portion to join the respective beads, the axial outer edges of the tread portion defining a tread width; a supporting carcass for the tread portion and sidewalls; the method comprising the steps of: forming at least one foamed structure disposed radially inwardly of the carcass, the foamed structure comprising a co-vulcanized foamed rubber composition having a density ranging from 0.1 to 1 g/cm3; at least partially abrading the at least one foamed structure to form an abraded surface; and disposing a foam noise damper on the abraded surface.

Abstract: The present invention is directed to a method for making a tire having a foam noise damper, comprising the steps of: disposing a silicone rubber foam noise damper onto an exposed virgin surface of a green innerliner of a green tire; disposing a barrier layer over the silicone rubber foam noise damper, the silicone rubber foam noise damper being located between the virgin surface of the green tire innerliner and the barrier layer; curing the green tire; and removing the barrier layer to reveal the silicone rubber foam noise damper.

Abstract: The present invention is directed to a method for making a tire having a foam noise damper, comprising the steps of: disposing a foam noise damper onto a virgin surface of a green tire innerliner; disposing a barrier layer over the foam noise damper, the foam noise damper being located between the virgin surface of the green tire innerliner and the barrier layer; incorporating the green tire innerliner into a green tire; curing the green tire; and removing the barrier layer to reveal the foam noise damper.

Abstract: The present invention is directed to a machine for balancing a pneumatic tire/wheel assembly and the balanced pneumatic tire. The pneumatic tire comprises an axis of rotation, a belt structure, an innerliner disposed radially inward of the belt structure, and two annular beads for securing the tire to a wheel. The tire includes an annular spacer structure and a thixotropic gel. The annular spacer structure is attached to the innerliner and is disposed radially inward of the belt structure. The annular spacer structure defines two interior circumferential grooves between axially outer sides of the annular spacer structure and portions of the innerliner extending radially inward toward the corresponding beads of the tire. The thixotropic gel is disposed within the circumferential grooves thereby defining two circumferential gel rings.

Abstract: The present invention is directed to a machine for balancing a pneumatic tire/wheel assembly and the balanced pneumatic tire. The pneumatic tire comprises an axis of rotation, a belt structure, an innerliner disposed radially inward of the belt structure, and two annular beads for securing the tire to a wheel. The tire includes an annular spacer structure and a thixotropic gel. The annular spacer structure is attached to the innerliner and is disposed radially inward of the belt structure. The annular spacer structure defines two interior circumferential grooves between axially outer sides of the annular spacer structure and portions of the innerliner extending radially inward toward the corresponding beads of the tire. The thixotropic gel is disposed within the circumferential grooves thereby defining two circumferential gel rings.